Chain Driven Roofing Roll Forming Machine with 18 Forming Stations and 5.5Kw Motor Power
Price:
USD1,000-700,000. Based on customization.
MOQ:
1 set
Delivery Time:
30 days
Brand:
METALIGN
Product Description
Chain Drive IBR Roof Sheet Cold Roll Forming Machine With Hydraulic Cutter
Production Line Overview
This roll forming production line is engineered for manufacturers producing high-demand IBR roof panels. It serves construction, roofing, and steel structure industries with cost-effective solutions, stable performance, and tailored configurations to meet regional roofing standards.
Guide Station
Forming Station
Cutting Station
IBR Roof Panel Profile
The IBR roof panel is produced from galvanized steel coils with thickness ranging from 0.3-0.8 mm. It features five major waves with reinforcing ribs between each wave, ensuring excellent strength, durability, and water resistance. This profile is widely applied in residential, industrial, and commercial roofing projects.
| Material | Galvanized Steel / PPGI / Aluminum |
|---|---|
| Thickness | 0.3-0.8mm |
| Yield Strength | 200 - 350 Mpa |
| Tensile Stress | 200 - 350 Mpa |
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table
Process: The production line unwinds steel coils, aligns the strip, and feeds into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Process: The production line unwinds steel coils, aligns the strip, and feeds into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Key Features
- Chain-driven roll former with protective cover ensures safe and stable operation
- Rib-reinforced IBR profile offers superior strength and weather resistance
- Hydraulic cutting system guarantees precise panel length and clean edges
- Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Specifications
Decoiler Unit
| Structure | Double-support |
|---|---|
| Working Form | Manual, motorized, or hydraulic |
| Loading Capacity | 5T/7T/10T, customizable |
| Coil Width | 1250mm, customizable |
| Inner Diameter | Φ450 - Φ550 mm |
| Outer Diameter | 1500 mm |
| Model | DC-MU1 |
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
| Guiding Roller | Adjusts the coil feeding width |
|---|---|
| Pre-cut Broaching Shear | Cuts the steel coil before roll forming |
| Digital Display | Shows feeding width directly |
Roll Forming Machine
| Working Speed | Around 20 m/min |
|---|---|
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
| Driving System | Chain system. Optional: Gearbox |
| Number of Forming Stations | 18 stands |
| Shaft Diameter | 70mm solid shaft |
| Motor Power | 5.5 Kw |
| Roller Material | 45# steel polished and chromed HRC58-62° |
| Shaft Material | High grade 45# steel polished (CNC lathe) |
| Steel Coil Material | PPGI or GI |
| Steel Coil Thickness | 0.25-0.8mm |
Optional Cover Upgrades
Mounted On The Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
| Common Power Type | Hydraulic. Optional: motor type. |
|---|---|
| Hydraulic Power | 4-5.5Kw, customizable |
| Blade Material | Cr12 Mov |
| Hardness | With quenched treatment HRC 58 - 62° |
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
| PLC Brand | Delta, customizable |
|---|---|
| Encoder Brand | Omron, customizable |
| Touch Screen | MCGS, customizable |
| Power Supply | 380v, 50HZ, 3Phase (Customer dependent) |
| Language | Chinese + English, Spanish, French, Russian, etc |
| Operation Type | Manual / auto two-type switch |
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |
|---|---|
| Oil Required | N32 or N46 hydraulic oil |
| Design | Fan cooling system |
| Optional Installation | Can be installed on or inside the roll former to save space |
System Analysis
- Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
- Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
- Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
- Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
- Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
Production Line Components
| Component | Quantity |
|---|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
For the IBR roof panel profile, we can customize the roll former stations, rib design precision, chain drive or gearbox drive options, hydraulic cutting mold dimensions, and PLC control system. Coil width and thickness range can also be adjusted to meet your regional roofing standards.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Cangzhou Metalign Machinery Co., Ltd.
Location
Industry Zone, Botou, Cangzhou, Hebei Province, China
Contact Person
Lexi