Heavy Duty Box Beam Rack Roll Forming Machine With 1.5-2.5mm Thickness 15-20m/Min Speed 5.5Kw Motor
1. Overview
| 1.1 Production Line | ||
|
This roll forming production line is designed for industrial and warehouse customers producing heavy duty box beams. It provides high precision, fast production, and stable performance. Suitable for manufacturers seeking seamless single-coil forming, optimized for structural strength and continuous operation with minimal waste. |
| 1.2 Profile | |
| The box beam is produced from 1.5–2.5mm thick steel coil, forming a seamless rectangular profile. It features high strength, smooth surfaces, and precise dimensions. Ideal for heavy duty shelving, warehouse storage, and industrial frameworks. Its design ensures minimal waste, fast installation, and compatibility with automated racking systems. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
 |
 |
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler – Guiding – Roll Former – Flying Saw Cut – Out Table |
|
 |
|
|
Process: Steel coils are continuously fed into the roll former with arched gantry structure. Chain drive ensures stable transmission while forming high-strength box beams. Flying saw cuts beams without stopping, producing precise lengths without burrs or waste. Out tables handle finished beams efficiently for storage or downstream processes. |
| 1.4 Key Focus | |
|
Arched gantry roll former provides high rigidity for 1.5–2.5mm steel beams, ensuring precision and flatness. |
|
|
Chain drive with protective cover ensures durability and operator safety, reducing maintenance. |
|
|
Flying saw allows nonstop cutting, delivering clean, burr-free beams with minimal material waste. |
|
|
High-speed continuous operation increases production efficiency, ideal for heavy duty box beam manufacturing |
2. Technical Parameters
| 2.1 Decoiler | ||
| Structure | Stand-up structure |  |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Optional Upgrade: Loading Car | ||
 |
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width |  |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min |  |
| Structure | Cast-iron stands. Optional: Wall panel type or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw |  |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
 |
 |
 |
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. |  |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.8 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw |  |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.9 Analysis | |
| Hydraulic Decoiler | Unwinds steel coil smoothly / Supports 1.5–2.5mm thick material |
| Guiding | Ensures material alignment / Prevents deviation during forming |
| Roll Former | Arched gantry provides rigidity / Chain driven ensures stable transmission |
| Flying Saw Cut | Nonstop cutting / Clean, burr-free edges / Minimal material waste |
| Out Table | Collects finished beams / Protects surface / Facilitates downstream handling |
3. Production Line Components
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Saw Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
4. Customization Options
Customers can request adjustable roll former configurations to accommodate varying beam widths and heights. Flying saw cutting length and precision can be customized. Chain drive tension and gantry reinforcement can be adapted for thicker coils. Out table length, material handling, and automation levels can also be tailored to specific production or installation requirements.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.