Factory with High Quality Roof Sheet Trapezoid Panel Ibr Roll Forming Machine Professional Corrugated Sheet Rolling Machine
Price:
USD1,000-700,000. Based on customization.
MOQ:
1 set
Delivery Time:
30 days
Brand:
METALIGN
Product Description
High-Speed Chain Drive Roll Former for IBR Roof Panel Production
This fully integrated roll forming production line is designed to enable high-efficiency manufacturing of trapezoidal IBR metal roof panels, suitable for residential housing, commercial facilities, and large-scale industrial roofing projects. The equipment features a heavy-duty welded frame and precision-machined forming rollers to ensure stable operation, accurate profile dimensions, and consistent product quality throughout extended production cycles.
Advanced safety mechanisms, including protective covers and emergency stop systems, provide a secure working environment while reducing downtime. With its reliable construction, user-friendly operation, and efficient production capabilities, this roll forming line offers manufacturers a professional, cost-effective solution for producing high-quality IBR roof panels at scale.
Production Line Overview
Designed for roofing manufacturers serving diverse market segments, this production line delivers reliable, high-efficiency output of popular IBR roof panels with enhanced operational safety and quality control.
Guide System
Forming Stations
20mm Thick Frame
IBR Roof Panel Profile
The IBR roof panel features a trapezoidal profile with consistent wave height and spacing, manufactured from 0.4-0.8mm galvanized steel coil. Engineered for structural rigidity, corrosion resistance, and lightweight performance in demanding construction environments.
Material: Galvanized Steel / PPGI / Aluminum
Thickness: 0.3-0.8mm
Yield Strength: 200-350 Mpa
Tensile Stress: 200-350 Mpa
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Run-out Table
The chain-driven roll former with wall panel frame ensures precise shaping of IBR roofing profiles with consistent wave formation. Hydraulic cutting delivers clean, accurate panel lengths for continuous high-speed production of durable metal roof panels.
Key Features
This production line combines robust wall panel frame design with chain drive technology and comprehensive protective covers for operator safety and reduced maintenance. The 5T hydraulic decoiler ensures stable material feed, while hydraulic cutting provides precise, burr-free cuts for high-quality IBR roof panel manufacturing.
Technical Specifications
Decoiler Unit
| Structure | Double-support |
| Working Form | Manual, motorized, or hydraulic |
| Loading Capacity | 5T/7T/10T, customizable |
| Coil Width | 1250mm, customizable |
| Inner Diameter | Φ450 - Φ550 mm |
| Outer Diameter | 1500 mm |
| Model | DC-MU1 |
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding System with Pre-Cut Broaching Shear
Guiding Roller: Adjusts coil feeding width
Pre-cut Broaching Shear: Cuts steel coil before roll forming
Digital Display: Direct feeding width monitoring
Roll Forming Machine
| Working Speed | Approximately 20 m/min |
| Structure | Wall panel type (Cast-iron stands or guide pillar optional) |
| Driving System | Chain system (Gearbox optional) |
| Number of Forming Stations | 18 stands |
| Shaft Diameter | 70mm solid shaft |
| Motor Power | 5.5 Kw |
| Roller Material | 45# steel polished and chromed HRC58-62° |
| Shaft Material | High grade 45# steel polished (CNC lathe) |
| Steel Coil Material | PPGI or GI |
| Steel Coil Thickness | 0.25-0.8mm |
Optional Safety Cover Upgrades
Mounted Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
| Common Power Type | Hydraulic (Motor type optional) |
| Hydraulic Power | 4-5.5Kw, customizable |
| Blade Material | Cr12 Mov |
| Hardness | Quenched treatment HRC 58-62° |
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
| PLC Brand | Delta, customizable |
| Power Supply | 380v, 50HZ, 3Phase (Customer requirement dependent) |
| Encoder Brand | Omron, customizable |
| Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable |
| Operation Type | Manual/auto two-type switch |
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
| Motor Power | 5.5Kw |
| Oil Required | N32 or N46 hydraulic oil |
| Design | Fan cooling system included |
| Optional Installation | Can be installed on or inside roll former to save space |
System Analysis
Hydraulic Decoiler: Provides stable coil unwinding with hydraulic tension control to reduce material deformation
Guiding System: Ensures precise coil alignment and minimizes edge damage
Roll Former: Wall panel frame enhances rigidity; chain drive with cover improves safety and reduces wear
Hydraulic Cutter: Offers precise, smooth cuts without burrs; hydraulic drive ensures low vibration and long life
Out Table: Supports formed panels to reduce deformation and facilitates handling
Production Line Components
| Component | Quantity |
|---|---|
| Manual Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
Customization Options
We offer comprehensive customization for this IBR roof panel production line, including adjustable forming stations to match specific panel profiles, variable hydraulic cutter lengths, optional automatic feeding systems, and protective chain guards. The line can be tailored for coil thickness (0.3-0.8mm) and width adjustments to meet diverse market requirements.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Cangzhou Metalign Machinery Co., Ltd.
Location
Industry Zone, Botou, Cangzhou, Hebei Province, China
Contact Person
Lexi