Single Layer 1000 Ibr Trapezoidal Tile Forming Machine for Roof Panels Motor Gear PLC Control Hydraulic Cutting Bearing
The IBR Roof Panel Roll Forming Machine is a dedicated cold roll forming system developed for producing widely used IBR metal roofing sheets applied in factories, warehouses, and residential buildings. This efficient production line converts galvanized steel or PPGI coils with thicknesses ranging from 0.3 to 0.8 mm into high-rib roof panels that offer strong structural performance, effective rainwater drainage, and a clean, professional finish.
Key Features
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High-precision forming rollers combined with a robust welded machine frame to maintain stable profile accuracy
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PLC control system with touch-screen interface for convenient operation and parameter adjustment
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Production speed of approximately 10–15 meters per minute
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Hydraulic cutting unit that delivers smooth edges and accurate cutting without distortion
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18 forming stations to ensure gradual and precise profile forming
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Suitable for processing both galvanized steel (GI) and pre-painted galvanized steel (PPGI) coils
| Parameter | Specification |
|---|---|
| Structure | Double-support |
| Working Form | Manual, motorized, or hydraulic |
| Loading Capacity | 5T/7T/10T, customizable |
| Coil Width | 1250mm, customizable |
| Inner Diameter | Φ450 - Φ550 mm |
| Outer Diameter | 1500 mm |
| Model | DC-MU1 |
| Component | Function |
|---|---|
| Guiding Roller | Adjusts coil feeding width for precision |
| Pre-cut Broaching Shear | Cuts steel coil before roll forming process |
| Digital Display | Provides direct visibility of feeding width |
| Parameter | Specification |
|---|---|
| Working Speed | Approximately 20 m/min |
| Structure | Wall panel type (Optional: Cast-iron stands or guide pillar) |
| Driving System | Chain system (Optional: Gearbox) |
| Number of Forming Stations | 18 stands |
| Shaft Diameter | 70mm solid shaft |
| Motor Power | 5.5 Kw |
| Roller Material | 45# steel polished and chromed HRC58-62° |
| Shaft Material | High grade 45# steel polished (CNC lathe) |
| Steel Coil Material | PPGI or GI |
| Steel Coil Thickness | 0.25-0.8mm |
| Parameter | Specification |
|---|---|
| Common Power Type | Hydraulic (Optional: motor type) |
| Hydraulic Power | 4-5.5Kw, customizable |
| Blade Material | Cr12 Mov |
| Hardness | Quenched treatment HRC 58 - 62° |
| Solution 1: Run-out Table | Solution 2: Auto Stacker |
|---|---|
| Power Type: Non-powered, mainly manual handling Dimension: Length 4m, customizable |
Power Type: Motorized, 3Kw Dimension: Length 4m-6m, customizable |
| Parameter | Specification |
|---|---|
| PLC Brand | Delta, customizable |
| Encoder Brand | Omron, customizable |
| Touch Screen | MCGS, customizable |
| Power Supply | 380v, 50HZ, 3Phase (Customer requirement dependent) |
| Language | Chinese + English, Spanish, French, Russian, etc |
| Operation Type | Manual / Auto two-type switch |
| Parameter | Specification |
|---|---|
| Motor Power | 5.5Kw |
| Oil Required | N32 or N46 hydraulic oil |
| Design | Fan cooling system included |
| Optional Installation | Can be installed on or inside roll former to save space |
| Component | Quantity |
|---|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
- Decoiler: Unwinds metal coil, supports large rolls, ensures smooth material feed
- Guide System: Aligns material for precise forming, reduces waste and improves efficiency
- Roll Forming Machine: Chain-driven with wall panel structure, forms multi-arc IBR roof panels
- Hydraulic Cutter: Provides accurate length cutting with stable hydraulic system, reduces manual labor
- Out Table: Collects finished panels, supports stacking operations, minimizes product damage
Get in Touch
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