High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18 Forming Stations
High-speed Automatic Metal Single Double Layer Corrugated Sheet Rolling Ibr Roof Sheet Tile Making Roll Forming Machine
The double deck roof panel roll forming machine is engineered to manufacture two distinct roofing profiles on a single integrated line, making it an ideal choice for manufacturers seeking flexibility without expanding plant space. The upper forming section is configured for IBR panels, while the lower section produces traditional corrugated sheets. By combining two forming systems into one structure, the machine enables fast profile changeover and eliminates the need for separate production lines.
In most configurations, the system shares a common decoiler, feeding unit, and centralized control platform, which helps maintain steady material flow and coordinated operation across both layers. Its compact layout and efficient drive arrangement allow manufacturers to optimize workshop utilization while still achieving reliable forming precision and stable running speeds.
This type of equipment is commonly applied in projects such as industrial buildings, storage facilities, farming structures, and temporary roofing solutions. It processes materials like galvanized steel coils and pre-painted sheets, delivering uniform panel geometry, smooth surface quality, and dependable performance for long-term, high-volume production.
| Material | Galvanized Steel / PPGI / Aluminum |
|---|---|
| Thickness | 0.3-0.8mm |
| Yield Strength | 200 - 350 Mpa |
| Tensile Stress | 200 - 350 Mpa |
- Chain-driven roll former with protective cover ensures safe and stable operation
- Rib-reinforced IBR profile offers superior strength and weather resistance
- Hydraulic cutting system guarantees precise panel length and clean edges
- Cost-effective solution suitable for both small and medium roofing manufacturers
| Structure | Double-support |
|---|---|
| Working Form | Manual, motorized, or hydraulic |
| Loading Capacity | 5T/7T/10T, customizable |
| Coil Width | 1250mm, customizable |
| Inner Diameter | Φ450 - Φ550 mm |
| Outer Diameter | 1500 mm |
| Model | DC-MU1 |
| Guiding Roller | Adjusts the coil feeding width |
|---|---|
| Pre-cut Broaching Shear | Cuts the steel coil before roll forming |
| Digital Display | Shows feeding width directly |
| Working Speed | Around 20 m/min |
|---|---|
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar |
| Driving System | Chain system. Optional: Gearbox |
| Number of Forming Stations | 18 stands |
| Shaft Diameter | 70mm solid shaft |
| Motor Power | 5.5 Kw |
| Roller Material | 45# steel polished and chromed HRC58-62° |
| Shaft Material | High grade 45# steel polished (CNC lathe) |
| Steel Coil Material | PPGI or GI |
| Steel Coil Thickness | 0.25-0.8mm |
| Common Power Type | Hydraulic. Optional: motor type. |
|---|---|
| Hydraulic Power | 4-5.5Kw, customizable |
| Blade Material | Cr12 Mov |
| Hardness | With quenched treatment HRC 58 - 62° |
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
| PLC Brand | Delta, customizable |
|---|---|
| Encoder Brand | Omron, customizable |
| Touch Screen | MCGS, customizable |
| Power Supply | 380v, 50HZ, 3Phase (Customer dependent) |
| Language | Chinese + English, Spanish, French, Russian, etc |
| Operation Type | Manual / auto two-type switch |
| Motor Power | 5.5Kw |
|---|---|
| Oil Required | N32 or N46 hydraulic oil |
| Design | Fan cooling system |
| Optional Installation | Can be installed on or inside the roll former to save space |
- Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
- Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
- Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
- Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
- Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
| Component | Quantity |
|---|---|
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
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