Precision Engineered Nimonic 901 Rod For Gas Turbine Components
NIMONIC 901 rods are high-performance, age-hardenable nickel-iron-chromium superalloys, specifically engineered for demanding applications requiring exceptional strength and resistance to thermal creep deformation. These rods are particularly suitable for components operating at temperatures up to 600°C (1100°F), such as gas turbine engine discs, shafts, rings, casings, and seals.
Chemical Composition:
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 42.5 |
| Chromium (Cr) | 12.5 |
| Molybdenum (Mo) | 5.75 |
| Titanium (Ti) | 2.9 |
| Cobalt (Co) | ≤1.0 |
| Copper (Cu) | ≤0.5 |
| Manganese (Mn) | ≤0.5 |
| Silicon (Si) | ≤0.4 |
| Aluminum (Al) | ≤0.35 |
| Carbon (C) | ≤0.10 |
| Sulfur (S) | ≤0.03 |
| Iron (Fe) | Balance* |
*Balance refers to the remaining composition after accounting for the listed elements.
Physical Properties:
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Density: 8.14 Mg/m³ (0.294 lb/in³)
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Melting Range: 1280-1345°C (2336-2453°F)
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Specific Heat: 431 J/kg·°C at 20°C (0.103 Btu/lb·°F at 68°F)
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Electrical Resistivity: 112 µΩ·cm at 20°C
Mechanical Properties:
| Temperature (°C) | Yield Strength (MPa) | Ultimate Tensile Strength (MPa) | Elongation (%) |
|---|---|---|---|
| 20 (Room Temp) | 1030 | 1240 | 20 |
| 600 | 690 | 830 | 15 |
| 1000 | 480 | 620 | 10 |
*Note: Mechanical properties are based on data from vacuum-refined, extruded, and forged bar specimens.
Applications:
NIMONIC 901 rods are extensively utilized in high-temperature applications, including:
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Gas turbine engine components
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Aerospace structural parts
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Industrial gas turbines
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Sealing components in high-temperature environments
Frequently Asked Questions (FAQs):
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What is the maximum operating temperature for NIMONIC 901 rods?
NIMONIC 901 rods are designed for optimal performance in applications up to 600°C (1100°F).
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What heat treatment processes are recommended for NIMONIC 901 rods?
The recommended heat treatment involves a three-stage process:
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Solution treatment at 1090°C (1994°F) for 3 hours, followed by water quenching
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Aging at 775°C (1427°F) for 4 hours, followed by air cooling
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Final aging at 705-720°C (1301-1328°F) for 24 hours, followed by air cooling
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How does the thermal expansion of NIMONIC 901 rods vary with temperature?
The mean coefficient of linear thermal expansion decreases with increasing temperature, starting at 201 µm/m·°C (29.2 × 10⁻⁶ in/in·°F) at 20°C (68°F) and reducing to 126 µm/m·°C (18.3 × 10⁻⁶ in/in·°F) at 1000°C (1832°F).
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