SUZHOU POLESTAR METAL PRODUCTS CO., LTD
                                                                                                           
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11 Years
Since 2015
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Advanced Ultra Precision Five-axis CNC-Machined Bicycle Bottom Bracket System

Price Negotiable
Price: According to the detailed drawing
MOQ: 600pcs
Delivery Time: 3-20days
Brand: Polestar
Product Description

Advanced Ultra-Precision  five-axis CNC-Machined Bicycle Bottom Bracket System 


Product Overview:

Crafted through state-of-the-art CNC machining processes, our high-performance bicycle bottom brackets represent the gold standard in drivetrain efficiency and durability. Manufactured in our ISO 9001-certified facility with aerospace-grade precision, these components combine cutting-edge engineering with race-proven reliability to deliver unmatched power transfer across all cycling disciplines. The choice of professional pelotons and performance-focused riders worldwide, each bottom bracket undergoes rigorous quality control to ensure perfect bearing alignment, optimized stiffness-to-weight ratios, and exceptional longevity - whether conquering alpine climbs, technical singletrack, or endurance gravel routes. By integrating premium materials with micron-level machining tolerances, we've created a bottom bracket system that consistently outperforms OEM components while maintaining flawless compatibility with modern frame standards.


Key Technical Features:

Advanced Materials Engineering

Aerospace-grade 7075-T6 aluminum alloy (ultimate tensile strength: 572 MPa)

Optional titanium alloy (Grade 5) for ultra-premium applications

Proprietary heat treatment process enhances fatigue resistance by 40%

Precision CNC Manufacturing

5-axis CNC machining with ±0.01mm tolerance

Micro-finish surface treatment (Ra 0.4μm) for optimal bearing seating

Computer-balanced design eliminates rotational imbalance

Bearing Technology

Japanese-made hybrid ceramic bearings (Si3N4 balls with steel races)

Double-lip contact seals with high-temperature grease

ABEC-7 tolerance rating for smooth operation


Detailed Product Specifications Table

Model Type Materials   Compatible Standards Bearing Type  Weight  Load Rating Water Resistance 
ProRoad SL Threaded (BSA)  7075-T6 Al  Shimano HollowTech II, Campy Ultra-Torque Ceramic Hybrid 65g 2000N IP67
MTB Enduro Pro Press-Fit BB92 Titanium  SRAM DUB, 30mm spindle  SRAM DUB Sealed Cartridg 70g   2500N IP68
Gravel Ultimate T47 7075-T6 Al + Steel inserts All major standards Angular Contact 78g   2200N IP66
eBike HD  Threaded  Steel reinforced Al  Bosch, Shimano Steps Industrial Grade 95g   3500N  IP69K


Performance Advantages:

Efficiency Gains

15% lower rolling resistance than OEM bottom brackets

3-5 watt power savings at 90rpm cadence

Break-in period of just 50km (vs 200km for standard BBs)

Durability Features

50,000km rated service life (3x industry average)

Corrosion-resistant anodizing (25μm thickness)

Wear indicators for proactive maintenance

Installation System

Includes proprietary installation tool kit

Torque specification laser-etched on body

Pre-loaded with anti-seize compound


Application Guide:

Road Cycling

Recommended model: ProRoad SL

Benefits: Maximizes power transfer for sprinting/climbing

Compatible with: Carbon fiber and aluminum frames

Mountain Biking

Recommended model: MTB Enduro Pro

Benefits: Mud-shedding design, impact resistance

Compatible with: 29er/27.5" full-suspension bikes

Gravel/Adventure

Recommended model: Gravel Ultimate

Benefits: Vibration damping, all-weather reliability

Compatible with: Frame bags and bikepacking setups

E-Bikes

Recommended model: eBike HD

Benefits: Handles 120Nm motor torque

Compatible with: Class 1-3 e-bike systems


Quality Assurance:

100% dimensional inspection via CMM

Batch testing for bearing smoothness (≤0.5N·m breakaway torque)

Vibration testing to simulate 10,000km of riding

Salt spray testing exceeds 500 hours


Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.  
No welding fixture charges – Another way we help you save.  
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.  
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.


Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company SUZHOU POLESTAR METAL PRODUCTS CO., LTD
Location No. 999 Xueyuan Road, Bacheng Town, Kunshan City, Jiangsu China 215300
Contact Person Judy

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