High Precision CNC Turning Plastic Parts for Medical Devices with Micron-Level Accuracy and 15+ Years Expertise
OEM high precision customized CNC turning plastic parts designed specifically for medical device applications with micron-level accuracy and medical-grade material compatibility.
- Requirements Communication: Detailed project requirements including 3D models, 2D drawings, material specifications, tolerances, and surface finish details
- Feasibility Analysis: Technical evaluation of drawings and requirements to determine machinability
- Quotation and Lead Time: Comprehensive quotes including per-part costs, tooling fees, and production timeline
- Design for Manufacturing (DFM) Optimization: Engineering optimization for efficient CNC machining
- Prototype & Sample Testing: First-article samples for client validation and testing
- PPAP (Production Part Approval Process): Detailed production records and quality data for medical requirements
- CNC Turning: High-precision multi-axis CNC lathes for precise cutting operations
- In-Process Quality Inspection: Real-time inspections using calipers, micrometers, and CMM machines
- Surface Finishing & Post-Processing: Deburring, polishing, and cleaning for required surface finish
- Cleanroom Cleaning: Ultrasonic cleaning in controlled environment to remove particles
- Sterile Packaging (Optional): Available for high cleanliness requirements with certification reports
- Logistics Delivery: Secure packaging with quality inspection reports and documentation
| Material | Characteristics | Applications |
|---|---|---|
| PEEK | Excellent biocompatibility, high temperature and chemical resistance, withstands repeated sterilization | Surgical instrument handles, endoscope components, dental device parts |
| UHMWPE | Excellent wear resistance, low friction, superb biocompatibility, lightweight and tough | Orthopedic implants, arthroscopic instrument components |
| POM | High strength, rigidity, excellent dimensional stability, cost-effective | Diagnostic equipment housings, pump bodies, medical cart wheels |
| Polycarbonate (PC) | Transparent, strong, impact-resistant, withstands sterilization | Blood collection components, fluid dispensers, observation windows |
Micron-level tolerances ensure identical parts for medical device safety and function.
Smooth surfaces that are easy to clean and less likely to harbor bacteria.
Multi-axis CNC lathes handle holes, threads, grooves, and stepped diameters for integrated parts.
Handles various plastics from soft UHMWPE to hard PEEK with high efficiency.
Ideal for small-batch production, prototyping, and customized designs without expensive molds.
Specialization in micron-level accuracy with comprehensive CNC milling and turning equipment.
15+ years experience in CNC machining with specialized knowledge of medical-grade plastics.
ISO 9001 compliance with focus on high-end quality and potential for medical-specific certifications.
Rapid prototyping, low volume production, comprehensive services from design to assembly.
Waltay specializes in custom CNC machined parts for over 15 years, with expertise in high precision metal and plastic components. We provide one-stop services including part design, prototypes, mold making, plastic injection, and part assembly to meet customers' needs. Materials include aluminum, stainless steel, ABS, PC, PA, PP, and POM for applications in cables, sensors, motors, connectors, and more.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.