High Performance Rebonded Foam Machine with Single Mold for Square Foam Block Production | Automated PLC Control
Price:
Negotiable
MOQ:
1set
Delivery Time:
40-50 working days
Brand:
Hongxingwang
Product Description
The High Performance Rebonded Foam Machine with single mold is engineered for producing square foam blocks through advanced polyurethane recycling technology. This complete system transforms waste sponge materials into high-quality rebonded foam products with precision automation and efficient processing capabilities.
Production Process Overview
The rebonded foam manufacturing process involves crushing waste polyurethane sponge materials (from mattresses, sofas, and automotive seats), blending them with new materials including polyether polyols and isocyanates (TDI/MDI), and incorporating specialized additives before foaming into new square block formations.
Automated Control System
PLC Control Center
Programmable Logic Controller serves as the central intelligence, managing all motor operations, pump functions, and valve sequencing with precision timing and reliability.
HMI Touchscreen Interface
Operators utilize the intuitive touchscreen to configure process parameters including recipe formulations, temperature settings, and chain speed controls while monitoring real-time equipment status and performance metrics.
Temperature Management
Advanced temperature control units maintain optimal raw material and drying tunnel conditions to ensure consistent reaction parameters and superior foam quality.
Production Workflow
- Waste sponge material collection and preparation
- Crushing and grinding to uniform particle size
- Precise measurement of recycled particles
- High-speed mixing with polyether and TDI components
- Controlled pouring into single mold configuration
- Steam curing process for optimal bonding
- Demolding and controlled air drying
- Precision cutting to required dimensions
- Final quality inspection and packaging
Key Technical Features
This rebonded foam machine delivers exceptional performance through powerful raw material crushing systems, fine grinding capabilities, and efficient solid-liquid mixing technology. The system effectively combines waste recovery with advanced polyurethane foaming processes, serving as a cornerstone equipment solution for sustainable resource recycling operations. Automation levels and metering accuracy directly influence final product quality, uniformity consistency, and production economic efficiency.
Equipment Visualization
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Get in Touch
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Company
Qingdao Hongxingwang International Trade Co.,ltd
Location
Chengyang District, Qingdao, China
Contact Person
Henry