CE Certified Rebonded Foam Carpet Underlay Production Line with PLC Control and 650mm Working Width
Price:
Negotiable
MOQ:
1set
Delivery Time:
40-50 working days
Brand:
Hongxingwang
Product Description
Production Process Overview
This CE Certified production line transforms waste polyurethane sponge materials into high-quality rebonded foam carpet underlay through an advanced recycling and foaming process. The system processes materials from mattresses, sofas, and automotive seats by crushing, mixing with polyether polyols and isocyanates (TDI/MDI), and reforming into new foam products.
Automated Control System
- PLC Controller: Central control unit managing all motors, pumps, and valve operations
- HMI Touchscreen Interface: Real-time monitoring and parameter adjustment for recipe ratios, temperatures, and chain speeds
- Precision Temperature Control: Maintains optimal raw material and drying tunnel conditions for consistent reaction quality
Production Workflow
| Step | Process | Description |
|---|---|---|
| 1 | Material Preparation | Waste sponge crushing and grinding into uniform particles |
| 2 | Mixing & Formulation | High-speed mixing with polyether, TDI, and additives in mixing head |
| 3 | Molding & Curing | Poured into molds and steam-cured for structural integrity |
| 4 | Finishing | Demolding, air-drying, and precision cutting to required dimensions |
Key Technical Features
- High-precision raw material crushing and fine grinding capabilities
- Efficient solid-liquid mixing technology for uniform material distribution
- Advanced waste recovery integration with polyurethane foaming processes
- Automated metering systems ensuring consistent product quality and economic efficiency
- CE Certified for safety and performance standards compliance
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Get in Touch
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Company
Qingdao Hongxingwang International Trade Co.,ltd
Location
Chengyang District, Qingdao, China
Contact Person
Henry