Hi-Poly Rebonded Foam Production Line with PLC Control System for High Density Foam Manufacturing
Price:
Negotiable
MOQ:
1set
Delivery Time:
40-50 working days
Brand:
Hongxingwang
Product Description
Production Process Overview
This industrial production line transforms waste polyurethane sponge materials into high-density rebonded foam through an advanced recycling and manufacturing process. The system processes scrap foam from mattresses, sofas, and automotive seats by crushing, mixing with polyether polyols and isocyanates (TDI/MDI), and reforming into new foam products.
Automated Control System
- PLC Controller: Central control unit managing all motors, pumps, and valve operations
- HMI Touchscreen Interface: Operator control panel for setting process parameters, recipes, and real-time monitoring
- Temperature Control Unit: Precise regulation of raw material and drying tunnel temperatures for optimal reaction conditions
Production Workflow
Waste Sponge → Crushing/Grinding → Particle Measurement → High-Speed Mixing → Mold Pouring → Steam Curing → Demolding & Drying → Cutting → Finished Rebonded Foam
Key Technical Features
- Powerful raw material crushing and fine grinding capabilities
- Efficient solid-liquid mixing technology
- Advanced waste recovery integration with polyurethane foaming
- High automation level and precise metering accuracy
- Resource recycling optimization for economic efficiency
Production Line Specifications
| Feature | Capability |
|---|---|
| Material Processing | Waste polyurethane foam recycling |
| Control System | PLC with HMI touchscreen interface |
| Output Density | High-density rebonded foam production |
| Automation Level | Fully automated operation |
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Get in Touch
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Company
Qingdao Hongxingwang International Trade Co.,ltd
Location
Chengyang District, Qingdao, China
Contact Person
Henry