High Density Rebonded Foam Production Line with PLC Automation for Shoe Insole Manufacturing
Price:
Negotiable
MOQ:
1set
Delivery Time:
40-50 working days
Brand:
Hongxingwang
Product Description
High Density Rebonded Foam Production Line Overview
This automated production system transforms waste polyurethane sponge materials into high-density rebonded foam products suitable for shoe insoles and various industrial applications. The complete line integrates advanced automation with precision material processing for optimal efficiency and product quality.
Production Process & Working Flow
The rebonded foam manufacturing process follows this systematic workflow:
- Waste sponge collection and preparation
- Crushing and grinding to uniform particle size
- Precision measurement of recycled particles
- High-speed mixing with polyether, TDI/MDI isocyanates, and additives
- Controlled pouring into molds
- Steam curing for proper chemical reaction
- Demolding and air drying
- Custom cutting to required dimensions
- Final quality inspection and packaging
Automated Control System
PLC Programmable Logic Controller
Serves as the central control unit managing all motor operations, pump functions, and valve sequencing for precise process coordination.
HMI Touchscreen Interface
Operator-friendly interface for setting process parameters including recipe formulations, temperature controls, and chain speed adjustments with real-time monitoring capabilities.
Temperature Control Unit
Maintains optimal raw material and drying tunnel temperatures to ensure consistent chemical reaction conditions and product quality.
Key Technical Features
| Feature | Description |
|---|---|
| Raw Material Processing | Powerful crushing and fine grinding capabilities for waste sponge materials |
| Mixing Technology | High-efficiency solid-liquid mixing with precision metering accuracy |
| Automation Level | Fully automated control system with programmable parameters |
| Resource Efficiency | Combines waste recovery with polyurethane foaming for sustainable manufacturing |
Production Line Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Hongxingwang International Trade Co.,ltd
Location
Chengyang District, Qingdao, China
Contact Person
Henry