80m Latex Mattress Production Line with 0.6m/min Conveyor Speed and 112 Mattress Capacity per 10 Hours
Price:
Negotiable
MOQ:
1set
Delivery Time:
50 days
Brand:
HONGXINGWANG
Product Description
Production Line Overview
This 80-meter latex mattress production line represents an advanced, scaled-up version of latex pillow manufacturing systems, designed for high-volume mattress production using the proven Dunlop process.
Production Process
Phase 1: Raw Material Preparation & Foaming
The process begins with precise formulation of natural and synthetic latex compounds, optimized for mattress durability and support characteristics.
- Raw Material Mixing: Combination of natural/synthetic latex with vulcanizers, accelerators, and foaming agents
- Enhanced Formulation: Higher solids content specifically designed for increased mattress density and longevity
- Industrial Foaming: Large-capacity foaming machines ensure uniform, stable latex foam for consistent mattress quality
Phase 2: Injection Molding & Vulcanization
This critical phase utilizes specialized large-scale equipment designed specifically for mattress production.
- Custom Mold Design: Large aluminum molds (200cm x 200cm+) capable of producing complete mattresses in single cycles
- Advanced Ventilation: Thousands of precision needle protrusions create air pores for optimal ventilation and heat distribution
- Brand Customization: Mold interiors can be engraved with logos, patterns, and zoned support designs
Technical Specifications
| Parameter | Specification |
|---|---|
| Total Conveyor Length | 80 meters (40m x 2 sections) |
| Vulcanizing Chamber Length | 28 meters |
| Injection Section Length | 8 meters |
| Conveyor Speed | 0.6 meters/minute |
| Vulcanizing Time | 40 minutes |
| Drying Time | Approximately 10 hours |
Production Capacity
Output: 112 mattresses per 10-hour production cycle
- Mold Injection Time: Approximately 2 minutes per mold
- Foam Gel & Forming Time: Approximately 4 minutes
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Company
Qingdao Hongxingwang International Trade Co.,ltd
Location
Chengyang District, Qingdao, China
Contact Person
Henry