60KW Ultrasonic Washing System 40KHZ 80KHZ Drying for Infrared Lens Lenses

Name: 60KW Ultrasonic Washing System 40KHZ 80KHZ Drying for Infrared Lens Lenses
Brand: guangdong Jietai Ultrasonic cleaning Equipment Co., Ltd.

Price Negotiable

Price: ￥500000

MOQ: 1

Delivery Time: 30-60work days

Brand: Jietai

Product Description

Ultrasonic Cleaning And Drying System For Infrared Lens Lenses. It Is A Fully Automatic Cleaning Device For Precision Optical Components Without Causing Any Damage.

Significant Yield Improvement

Field-tested by a leading aerospace infrared lens manufacturer, the system has increased the qualified product rate after lens cleaning from 85% (traditional manual cleaning) to 99.2%. It effectively solves issues such as imaging 光斑 (light spots) and 杂散光 (stray light) caused by residual contaminants.

Doubled Production Efficiency

Batch processing capacity: 50–200 lenses (depending on size)
The fully automated line completes the entire process from loading to drying in ≤20 minutes, saving 40% of the time compared to traditional segmented cleaning methods.

Full-Scenario Adaptability

Supports multiple applications:
- Infrared lenses for aerial pods (pre-treatment for lenses resistant to low temperatures of -55℃)
- Lenses for vehicle-mounted night vision devices (high-volume automated cleaning)
- Lenses for individual soldier aiming (high-precision processing of small-sized components)
Has passed the special certification of "Infrared Optical Component Cleaning Process" by a certain 兵器集团 (weapons group).

Compatibility with Full Spectral Bands

Suitable for all-waveband lens components such as 8–14μm long-wave infrared and 3–5μm mid-wave infrared. Provides customized solutions from laboratory samples to mass production, helping infrared imaging systems achieve "zero-defect" cleanliness standards.

Fully Automatic Intelligent Control, Adaptable to Complex Lens Structures

Vision-Guided Flexible Loading with Positioning Accuracy of ±5μm

Six-Axis Robot Arm + Laser Ranging: Equipped with a Keyence 3D vision system, it automatically identifies lens flange edges (diameter tolerance ±0.02mm) and positioning pin holes. Combined with customized PTFE fixtures (surface roughness Ra≤0.1μm), it achieves zero-contact loading for lenses of different specifications (diameter 20-200mm, weight ≤5kg), avoiding coating scratches caused by manual operations.
Process Parameter Self-Learning: The PLC control system has 15 preset cleaning programs (including exclusive solutions for materials such as germanium, silicon, and chalcogenide glass). It real-time monitors the conductivity and temperature (accuracy ±0.5℃) of the cleaning solution through pressure sensors, automatically compensating for parameter deviations caused by solvent volatilization, and increasing the yield rate to 99.7%.

Full-Process Data Traceability Meeting Traceability Requirements

Blockchain-Level Data Recording: Each cleaning batch generates a unique ID, real-time recording 58 parameters such as ultrasonic power, water temperature, and drying time. Data storage period ≥10 years, supporting integration with MES systems and complying with the traceability requirements of GJB 451A-2005 Reliability, Maintainability, and Supportability Terms.
Machine Vision Full Inspection: A 12K linear array camera is integrated at the discharge port to scan the entire lens surface (resolution 5μm/pixel). An AI algorithm identifies defects ≥10μm (such as scratches and residual particles) with a missed detection rate <0.001%. Detection data is directly linked to production batch numbers.

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Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company guangdong Jietai Ultrasonic cleaning Equipment Co., Ltd.

Location 2nd Floor, Unit 2, Building 16, No. 7, Science and Technology Avenue, Houjie Town, Dongguan City, Guangdong Province

Contact Person Leonard

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60KW Ultrasonic Washing System 40KHZ 80KHZ Drying for Infrared Lens Lenses

Significant Yield Improvement

Doubled Production Efficiency

Full-Scenario Adaptability

Compatibility with Full Spectral Bands

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