Six-Tank Hydrocarbon Cleaning Machine with 5-200kg/hr Capacity and 0.1μm Cleanliness for Powder Metallurgy Parts
Price:
￥1500000
MOQ:
1
Delivery Time:
30-60work days
Brand:
Jietai
Product Description
Six-Tank Hydrocarbon Cleaning Machine with Vacuum Ultrasonic Technology
This advanced six-tank automatic hydrocarbon cleaning system provides comprehensive precision cleaning for powder metallurgy components, featuring vacuum ultrasonic degreasing, vacuum vapor drying, and integrated solvent recycling capabilities.
Key Performance Metrics:
• 99.8% organic matter removal rate
• 0.1μm blind hole cleanliness standard
• 5-200kg/hour processing capacity
• Surface tension ≥72mN/m after drying
• 99.8% organic matter removal rate
• 0.1μm blind hole cleanliness standard
• 5-200kg/hour processing capacity
• Surface tension ≥72mN/m after drying
Applications & Target Industries
Specifically engineered for powder metallurgy components including MIM metal injection molded parts, powder metallurgy gears, bearing seats, and structural parts. Ideal for cleaning before degreasing, sintering, and electroplating processes.
- Removes molding lubricants (paraffin-based/PEG)
- Eliminates metal powder residues and sintering oil contaminants
- Reduces defective rates by 40% through improved sintering compactness and coating adhesion
Intelligent Control System
Automated Process Control
- 12-inch industrial-grade touch screen with 3D process simulation
- Real-time monitoring of 30+ parameters including vacuum, temperature, and solvent concentration
- Automatic part recognition via barcode scanning or weight sensors
- 200+ programmable cleaning recipes for different part types
Safety & Protection Systems
- Five-stage explosion-proof design with LEL concentration monitoring (10% LEL threshold)
- Vacuum deviation alarm system (>5% tolerance)
- Solvent leak detection with
- 300N mechanical hatch locking force during operation
Quality Control & Data Management
- SPC reporting with vacuum curves and solvent conductivity data
- Weight difference analysis before and after drying
- MES system integration compliant with ISO 9001:2015
- Integrated particle counter (0.1μm class) for surface residue monitoring
- IATF 16949 automotive quality system compliance
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
guangdong Jietai Ultrasonic cleaning Equipment Co., Ltd.
Location
2nd Floor, Unit 2, Building 16, No. 7, Science and Technology Avenue, Houjie Town, Dongguan City, Guangdong Province
Contact Person
Leonard