2 Flutes – 6 Flutes PCD Milling Cutter Customized PCD End Mill Cutter
Price:
Negotiable
MOQ:
3-10PCS
Delivery Time:
5-12 working days
Brand:
AMG
Product Description
2 Flutes – 6 Flutes PCD Milling Cutter Customized PCD End Mill Cutter
| Attribute | Value |
|---|---|
| Name | PCD Milling Cutter |
| Shank material | Carbide |
| Type | PCD Carbide Profiling Milling Tools |
| Application | Aluminium, brass |
| Tip Material | Polycrystalline Diamond (PCD) |
| Shank Type | Straight, Tapered, Customized |
| Customized support | OEM, ODM |
| Precision | High Precision |
PCD Carbide Profiling Milling Tools For Si Aluminium alloys High-Speed Machining
Why PCD for Si-Al Alloys?
- High Silicon Content (>12% Si) causes rapid tool wear in carbide tools. PCD outperforms due to diamond's hardness.
- High Cutting Speeds (500 -5,000+ m/min) possible, improving productivity.
- Long Tool Life (5-10x longer than carbide), reducing tool changes.
- Superior Surface Finish (Ra
PCD Profiling Milling Tool Designs
(a) End Mills (Solid PCD or Indexable Inserts)
- 2 -6 Flutes (higher flute count for finishing, fewer for roughing).
- Helix Angle (30°-45°) for chip evacuation and reduced cutting forces.
- Variable Pitch to minimize vibration in high-speed machining.
(b) Contour/Profile Mills
- Ball-Nose PCD for 3D profiling (e.g., aerospace components).
- Corner Radius Tools for durability in high-feed machining.
(c) Indexable PCD Face Mills
- For large-area machining (e.g., engine blocks, cylinder heads).
- Multi-tooth designs (e.g., 6-10 inserts) for high MRR (Material Removal Rate).
Applications
- Aerospace: Machining aluminum fuselage parts, titanium, or CFRP (carbon fiber reinforced polymers).
- Automotive: Engine blocks (silicon-aluminum alloys), brake discs, and transmission components.
- Electronics: Precision milling of copper, graphite electrodes, or ceramic substrates.
- Woodworking/Composites: Cutting abrasive laminates, MDF, or fiberglass.
Detailed Pictures
Our Workshop
Our Advantages
- Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.
- Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. for inspecting each carbide tool.
- Highly skilled design team: We specialize in producing complicated customized carbide tools and can design tools according to the work pieces.
- Fast feedback: We offer 24 hours online service.
- Strict quality control system: We strictly adhere to a three-stage inspection process for each tool:
- Raw material inspection
- Semi-finished product inspection after production
- Final inspection after coating (pre-shipment check)
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou AMG Precision Tool Manufacturing CO., LTD
Location
NO. 24-2 Lingshan Middle Road, Xixiashu Town, Xinbei District, Changzhou City, Jiangsu, China
Contact Person
NIKI