Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools
Price:
Negotiable
MOQ:
3-10PCS
Delivery Time:
5-12 working days
Brand:
AMG
Product Description
Customized PCD Diamond End Mills 1000 m/min – 4000 m/min Diamond Milling Tools
Product Specifications
| Attribute | Value |
|---|---|
| Name | PCD Diamond End Mills |
| Tip Material | PCD |
| Shank material | Carbide |
| Type | PCD Carbide End Mills |
| Application | Aluminium, brass, graphite |
| Shank Type | Straight, Tapered, Customized |
| Customized support | OEM, ODM |
| Precision | High Precision |
Carbon Fiber Reinforced Polymers PCD Carbide End Mills High-Speed Machining
Introduction
- PCD (Polycrystalline Diamond): A synthetic diamond layer sintered onto a carbide substrate, offering extreme hardness (2nd only to natural diamond) and wear resistance.
- Carbide Body: Provides structural strength and rigidity while allowing for tool geometries like flutes, angles, and coatings.
Features
Why PCD for CFRP?
- Extreme Abrasiveness: Carbon fibers rapidly wear down carbide tools. PCD (Polycrystalline Diamond) offers superior wear resistance.
- High-Speed Capability: Can run at 1,000 -4,000 m/min (vs. 200-800 m/min for carbide).
- Clean Cuts: Minimizes delamination, fraying, and fiber pull-out.
- Long Tool Life: 5-20x longer than carbide in CFRP machining.
PCD End Mill Designs for CFRP
- 2 -6 Flutes (fewer flutes for chip clearance, more for finishing).
- Sharp, Polished Edges to shear fibers cleanly.
- Up/Down-Cut Geometries to control surface finish.
- Compression Cutters (for laminated CFRP) to prevent delamination.
Best Practices
- ✔ Low Radial Engagement to reduce heat & tool wear.
- ✔ High RPM + Low Feed for best surface finish.
- ✔ Vacuum Extraction to remove hazardous carbon dust.
- ✔ Climb Milling preferred for smooth edges.
Top Applications
- Aerospace: Wing skins, fuselage panels.
- Automotive: Lightweight structural parts.
- Wind Energy: Turbine blades.
- Sporting Goods: Bicycle frames, rackets.
Product Images
Our Advantages
- Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.
- Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.
- Highly skilled design team: We are specialized in producing complicated customized carbide tools and we can design the carbide tools according to the work pieces.
- Fast feedback: we offer 24 hours online service
- Strict quality control system: We strictly adhere to a three-stage inspection process for each tool:
- Raw material inspection
- Semi-finished product inspection after production
- Final inspection after coating (pre-shipment check)
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Changzhou AMG Precision Tool Manufacturing CO., LTD
Location
NO. 24-2 Lingshan Middle Road, Xixiashu Town, Xinbei District, Changzhou City, Jiangsu, China
Contact Person
NIKI