800pcs/min High Speed Baby Diaper Making Equipment Pull-up Machinery
Product Info
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Product size
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35m*6m*3m(for reference only)
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Product structure
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Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
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Control system
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PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor
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Drive system
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Semi Servo Drive, timing belt and flat belt are import products, and all the key parts, are import bearings.
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Tension system
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Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&B
shaft active unwinding by inverter motor. |
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Safety system
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It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer.
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| Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
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Materials corrective system
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Materials corrective system: Adopt international famous brand deviation correction system |
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Power
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380V, 50HZ three phase five wire
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Machine Capacity
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230KW (Excluding glue machine and air compressor)
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Bleed pressure
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0.6-0.8Mpa (Air compressor needs to be prepared by customers)
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| Machine weight | 100 Tons approximately |
Technical features:
* Compact design, easy operation & maintenance
* Modular design, for future upgrading
* Low consumption, high efficiency
* Servo or frequency inverter transmission
* Touch screen for man-machine conversation
* Auto record and calculation of process data
* Main raw material auto splicing at zero speed
* Inverter or servo unwinding with tension control
* Web guiding controller
* Sensor quality control systems
* Material broken and lost inspection, auto machine stops and defective products auto rejection
* Easy size changing and manufacture
Machine Panoramic Image
Whatsapp: +008615805080212
https://www.diapersmachines.com
Product Descripiton
This baby diaper production line is the key to efficient and high-quality production. Our production line has a detailed process for raw material handling and pre-treatment to ensure that materials are in the best condition. In terms of forming and compounding process, advanced technology is used to ensure the high quality of diapers. The cutting link is precise, the packaging link is efficient and orderly, the quality inspection link is strict to ensure the quality, and the automatic control system makes the production intelligent and stable to meet your production needs.
Cost control and energy-saving design
Low-energy consumption production solution
By adopting variable frequency motors and energy-saving heating technology, energy consumption is reduced by 25% compared to traditional equipment (for example, the power consumption per thousand pieces is ≤15kWh), which is in line with the current situation of high electricity prices in Southeast Asian countries (such as the industrial electricity price of 0.3 US dollars /kWh in Singapore). It can save customers 100,000 to 200,000 US dollars in electricity bills each year.
The waste recycling system (where scraps can be crushed and used as fillers) has increased the utilization rate of raw materials to 92%, reducing the cost pressure on imported materials such as non-woven fabrics.
Low maintenance and long cycle costs
Key components (such as cutters and glue guns) are made of domestic hard alloy, with a lifespan of up to 3,000 hours. The replacement cost is 60% lower than that of imported components, and replacement parts can be purchased locally in Southeast Asia (for example, there are accessory warehouses in Jakarta and Bangkok).
Localized services and rapid response
Regionalized service network
There are three technical service centers in Southeast Asia providing 7× 24-hour response. Engineers can arrive on site within 24 hours (covering the major manufacturing clusters in Southeast Asia), and the service efficiency is 50% higher than that of European brands.
Provide operation manuals and training in Indonesian, Thai and Vietnamese (including on-site practical operation teaching) to ensure that local workers master the operation of the equipment within one week.
Customized after-sales solution
Introduce a "equipment + consumables + training" package service (such as offering one year of glue and consumables for free when purchasing a production line) to reduce the initial investment of small and medium-sized enterprises. We offer installment payment plans (with a 30% down payment and a balance in 24 installments) to suit the capital flow habits of Southeast Asian customers.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.