Energy Saving Soft Flow Dyeing Machine with 1:5 Liquor Ratio and 300 kg Capacity for Knit Fabric
The TONGJIANG TJ-ES300 represents the next generation of sustainable textile dyeing technology. Engineered with an ultra-low 1:5 liquor ratio, this energy saving soft flow dyeing machine dramatically reduces water consumption, steam usage and chemical costs while maintaining superior dyeing quality for knit fabrics.
- Ultra-Low 1:5 Liquor Ratio: Revolutionary dyeing chamber design achieves an industry-leading 1:5 liquor ratio, reducing water consumption by up to 40% compared to conventional 1:8 ratio machines.
- Energy Efficient Processing: Integrated heat recovery system captures and reuses thermal energy from discharged dye liquor, cutting steam consumption by approximately 30% per batch.
- Water Saving Technology: Reduced water usage translates directly to lower effluent treatment costs and improved environmental compliance for textile dyeing operations.
- Advanced Flow Dynamics: Optimized soft flow nozzle design ensures gentle fabric transport with minimal tension, preventing stretching and distortion of delicate knit fabrics.
- PLC Remote Monitoring: Full-color touch screen PLC controller with optional remote monitoring capability for real-time production tracking and parameter adjustment.
- SUS316L Construction: All dyeing chamber and piping components fabricated from SUS316L stainless steel for maximum durability and chemical resistance.
| Model | TJ-ES300 |
|---|---|
| Capacity | 300 kg per batch |
| Liquor Ratio | 1:5 |
| Max Temperature | 140°C |
| Main Pump Power | 11 kW |
| Motor Power | 4.0 kW |
| Heating Method | Steam Heating with Heat Recovery |
| Material | SUS316L Stainless Steel |
| Control System | PLC Touch Screen with Remote Monitoring |
| Water Saving Rate | Up to 40% |
| Dimensions | 4200 x 2500 x 3000 mm |
This low liquor ratio soft flow dyeing machine is the ideal choice for knitwear manufacturers, cotton textile mills and blended fabric producers seeking to reduce operational costs while meeting increasingly stringent environmental regulations. The gentle fabric handling makes it particularly suitable for viscose, modal, cotton jersey and other delicate knit constructions.
Based on an average production volume of 100 batches per month, the TJ-ES300 with 1:5 liquor ratio can save approximately 180,000 liters of water, 15 tons of steam and 3,000 kWh of electricity monthly compared to conventional 1:8 ratio machines. Contact TONGJIANG for a detailed ROI calculation tailored to your production requirements.
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