Automatic Home Appliances Shredder with 1-50 t/h Capacity and 5~10 Years Lifetime
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
2-30 Working Days
Brand:
Xrido
Product Description
Home Appliances Shredder Recycling System
A household appliance shredder is an industrial device designed specifically for processing discarded household appliances (such as refrigerators, televisions, washing machines, and air conditioners). It uses shearing, tearing, and squeezing to break entire appliances into uniform, small pieces (typically 200-300mm flakes). This process reduces volume, destroys structure, and prepares materials for subsequent sorting and recycling.
Working Principle
Power and Drive System
- Motor Drive: Electromagnetic force drives the motor, with speed reduction and torque increase for sufficient tearing force
- Spindle and Cutter Head: High-strength alloy steel spindle with heat-treated moving blades that work with stationary blades
Crushing Mechanism
- Dual-Axis Shearing: Interlaced rotating and stationary blades cut appliance casings and insulation
- Tearing Action: Blade tips contact spacer surfaces to tear metal pipes and plastic brackets
- Extrusion Crushing: Blade shaft torque crushes soft materials like foam and rubber
Intelligent Control and Protection
- PLC Automatic Control with start, stop, reverse, and overload auto-reverse functions
- Low Speed, High Torque (8-30 rpm) for stable operation with complex materials
Applicable Materials
- Metals: Scrap iron, car hulls, bicycle frames, metal briquettes, paint cans
- Wood: Furniture scraps, wooden pallets, tree stumps, boards
- Plastics: Pipes, films, woven bags, plastic barrels, mobile phone cases
- Household Waste: Sofas, mattresses, clothing, tires
- Industrial Waste: Circuit boards, wire rope, appliance casings
- Special Materials: Concrete blocks, electronic waste (with proper equipment)
Blade Features
Material and Craftsmanship
- Highly wear-resistant alloy steel (SKD-11, 42CrMo, Cr12MoV) with HRC58-62 hardness
- Salt bath or vacuum furnace quenching for enhanced wear resistance
- Multi-layer overlay welding (≤8mm per layer) increases blade hardness
Structure and Specifications
- Dual-shaft or quad-shaft designs with 3-12 claws for different materials
- Hexagonal connection for uniform force distribution
- Modular blades allow independent replacement (diameter 200-500mm, thickness 20-55mm)
- Spiral cutter disc with ≤0.5mm gap for precise particle size control (1-5mm)
Advantages
- Efficient Volume Reduction: 60%-80% reduction, lowering transportation costs
- Material Adaptability: Processes mixed metals, plastics, foam without pre-sorting
- Environmental Protection: Enclosed design with dust removal (noise
- Energy Efficient: 20%-30% lower energy consumption than traditional equipment
- Durable Tools: High-strength alloy blades last 500+ hours
- Operational Stability: Modular design enables
Product Specifications
| Model | Overall Size(mm) | Crushing Cavity Size(mm) | Power(kw) | Weight(kg) |
|---|---|---|---|---|
| XRD - SZSS - 500 | 2800*1300*1850 | 500*480 | 11*2 | 2200 |
| XRD - SZSS - 800 | 3000*1300*1850 | 800*480 | 15*2 | 2500 |
| XRD - SZSS - 1000 | 3300*1900*2200 | 1000*690 | 22*2 | 5200 |
| XRD - SZSS - 1200 | 3600*2000*2200 | 1200*690 | 30*2 | 6400 |
| XRD - SZSS - 1500 | 4100*2100*2400 | 1500*850 | 55*2 | 9000 |
| XRD - SZSS - 1800 | 5800*2400*3300 | 1800*1206 | 75*2 | 13600 |
| XRD - SZSS - 2000 | 6400*2700*3500 | 2000*1490 | 90*2 | 20100 |
| XRD - SZSS - 2500 | 7500*3200*3800 | 2500*1800 | 110*2 | 22500 |
| XRD - SZSS - 3000 | 8600*3500*4000 | 3000*1800 | 160*2 | 31000 |
(Special customized types available based on material size and type)
Home Appliance Shredding and Recycling Process
Pre-treatment Stage
- Manual disassembly of hazardous components (refrigerants, compressors)
- Hydraulic feeder or conveyor belt feeding system
Primary Shredder
Shreds appliances into 200-300mm flakes, destroying structure and exposing materials
Secondary Shredding (Optional)
Further reduces material to 50-100mm for complete material separation
Sorting Stage
- Magnetic Separation: Extracts iron components
- Eddy Current Separation: Separates non-ferrous metals (aluminum, copper)
- Airflow Separation: Divides foam and hard plastics
- Gravity Separation (Optional): Further refines mixed metal particles
Resource Utilization
- Metals: Remelted for new products
- Plastics: Processed into recycled pellets
- Foam: Compressed for filler or fuel
Key Equipment of Metal Crushing and Recycling Production Line
Case Examples
Customer Visits
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Company
Henan Xrido Environmental Protection Technology Co., Ltd.
Location
Zhengzhou City, Henan Prov, China
Contact Person
Leo