IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector
| Attribute | Value |
|---|---|
| Quality | 100% Original 100% Brand |
| Application | Industrial Automation |
| Light Source | White LED |
| Receiver Sensor | CMOS image sensor |
| Transfer System | Digital serial transfer |
| Output | PNP |
| Manufacturer | Keyence |
The KEYENCE IV2.G500CA Smart Vision System revolutionizes automated inspection with its 5-megapixel CMOS sensor and integrated processing capabilities. Engineered for high-precision manufacturing environments, this all-in-one camera features rugged IP67-rated stainless-steel housing (-10°C to +50°C) with M8 connectors for dust/liquid resistance. Its built-in AI controller eliminates external PLC dependency by executing complex algorithms on-device through KEYENCE's proprietary "Intuitive UI" touchscreen interface. Key innovations include self-adaptive lighting compensation (adjusts LED ring/darkfield brightness for surface variations) and micron-level subpixel analysis. Pre-loaded inspection templates facilitate deployment in under 5 minutes while meeting FDA 21 CFR Part 11 compliance for traceability.
- Resolution: 2560 × 1920 pixels (5MP) with 5.9 μm pixel pitch
- Optics: C-mount compatible / 5 × optical zoom via IV-HDS5Z lens
- Inspection Speed: 0.35s per full-frame analysis (minimum 0.01s for partial scan)
- Lighting: 8-segment programmable RGB ring light (0-300 lx adjustable) + coaxial darkfield
- Accuracy: ±0.01mm measurement repeatability @ 100mm WD
- I/O: 8 inputs / 6 outputs (24V DC) + EtherNet/IP™ & PROFINET industrial protocols
- Environment: 15g shock resistance / 1000Hz vibration tolerance (IEC 60068-2)
- Data Logging: 16GB non-volatile storage with encrypted audit trails
- Certifications: CE, UL 61010-1, RoHS, IP67G
- Electronics Manufacturing: SMT component placement verification & BGA void detection
- Automotive Assembly: Engine block casting defect identification & fastener presence checks
- Pharmaceutical Packaging: Blister pack completeness validation & serial number OCR
- Metal Fabrication: Weld seam bead measurement & surface porosity analysis
- Food Processing: Label orientation inspection on curved containers & seal integrity testing
- Rubber/Plastics: Injection molding flash detection & dimensional tolerance (±10μm)
- Aerospace: Composite material fiber alignment verification per AS9100
- Zero Programming Deployment: AI-guided 1-Touch TEACH reduces setup time by 90%
- Sensor Fusion Capability: Simultaneous 2D/3D inspection via IV-NAV3 laser profiler sync
- Network Independence: On-camera controller bypasses PC/PLC for ≤1ms decision loops
- Environmental Hardening: Operates in oil mist/high-static zones without enclosures
- Lifespan Optimization: PREDICTIVE MAINTENANCE AI forecasts LED/lens degradation
- Cost Efficiency: Eliminates $15k+ external vision PCs & reduces validation overhead
- Deep Learning Edge: Recognizes "acceptable anomalies" beyond traditional rule-based systems
- AI Classifiers: Neural network training
- Multi-layer Inspection: Concurrent execution of 12+ tools (OCR/BLOB/Edge+Color)
- Grading Function: Dynamic pass/fail thresholds based on statistical process control
- Defect Mapping: Overlays flaw heatmaps on live video for root cause diagnosis
- Security Compliance: TEACH LOCK® prevents unauthorized recipe changes
- Remote Control: IV2-N10N wireless module enables cloud-based monitoring
- Data Integration: API support for SAP/MES systems with OPC UA compatibility
- Color Extraction: Isolates Pantone® variations under inconsistent lighting
| Parameter Category | Specification / Details |
|---|---|
| Product Description | IV2 Series Smart Color Vision Sensor with 5MP CMOS, AI-Based Inspection & Built-in Lighting |
| Image Sensor | 5.0 Megapixel CMOS (Global Shutter) Resolution: 2560 × 1920 px |
| Color Processing | RGB Color Analysis (16-bit) Supported Color Spaces: RGB, HSV, Lab |
| Optics | Focal Length: 8 mm Fixed Lens (Standard) Focus Range: 80 mm to ∞ FOV (H×V): 150 × 113 mm @ 200 mm WD |
| Built-in Lighting | Type: White Ring LED (Programmable) Intensity Control: 256 Levels Strobe Control: Sync with Trigger |
| AI Functions | • AI-Based Defect Detection (Trained via images) • OCR/OCV (Max 500 characters) • Pattern Matching (Rotation/Scale Invariant) |
| Inspection Speed | Full Resolution: 0.3 sec/frame Pass/Fail Judgment: 0.1 ms (after trigger) |
| I/O Capabilities | Inputs: 2x (Trigger, Teach) Outputs: 4x (NPN/PNP configurable) Communication: Ethernet (TCP/IP, FTP), RS-232C |
| Protocol Support | Ethernet/IP, PROFINET, MODBUS/TCP (via adapter) |
| Programming | IV-Navigator 2 Software (Drag-and-drop logic) No Code AI Training |
| Operating Distance | 80-500 mm (3.15"-19.7") |
| Minimum Object Size | 0.03 × 0.03 mm (Theoretical) |
| Environmental Rating | IP67 (Dust/Water Resistance) Shock Resistance: 50G (11 ms duration) Vibration: 10-55 Hz, 1.5 mm amplitude |
| Power Supply | 12-24V DC ±10% (2.5W Typical) |
| Operating Temperature | -10°C to +50°C (14°F to 122°F) |
| Dimensions (H × W × D) | 45 × 45 × 77.6 mm (1.77 × 1.77 × 3.06 in) |
| Weight | 300 g (0.66 lb) |
| Certifications | CE, UL, cULus, FCC, KC, RoHS 2 |
Xiamen ZhiCheng Automation Technology Co., Ltd is a leading global supplier of control system components. We specialize in control systems and drives.
More about us, you can view our official website: www.zcsensors.com
Follow us:
With many years of experience in the industrial sector, we consistently deliver the highest quality of spare parts which make sure that all jobs are perfectly.
We are major in PLC, Sensors, HIM, Transmitters.
Best Supply Brands As Following:
- Bently nevada
- +GF+
- Rosemount
- ABB
- Allen-Bradley
- Foxobro
Good working environment, perfect team, sincere cooperation → Achieve you and our success!
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.