Our AI-Powered Butterfly Cover Detection System redefines precision quality control for cosmetics, pharmaceutical, and FMCG packaging lines. Integrating 8 synchronized high-resolution cameras with deep learning algorithms, this machine delivers uncompromising inspection of complex butterfly closure mechanisms at speeds up to 450 units/minute.

Core Innovation:

• Articulated Angle Scanning: 8x 5MP cameras (4 visible + 4 IR) capture under-cap seals, hinges, and inner surfaces simultaneously

• Robotic Handling Integration: 6-axis robotic arms position covers at 15 optimized inspection angles

• Defect-Recognition AI: Trained on 2M+ defect samples across 120 cover variants

  Technical Specifications:

  • Accuracy: 99.97% Ppk (validated per ISO 2859-1)

  • Resolution: 3µm for metal components / 8µm for plastics

  • Lighting: Multi-spectral coaxial system (UV to SWIR)

  • Throughput: 7.5 covers/second

  Industry 4.0 Features:
  ✅ Real-time SPC dashboard with OEE analytics
  ✅ Automatic BATCH mode switching (25 models without retooling)
  ✅ IoT connectivity: OPC UA, MQTT, MODBUS TCP
  ✅ Blockchain-secured quality records (GDPR compliant)

  Validated against ISO 22716 (Cosmetics GMP) and USP <1207> standards, the system reduces customer complaints by 90% while achieving ROI within 5 months. Optional cleanroom (ISO Class 6) and anti-static configurations available.

  Target Applications:
  ▶ Luxury cream jars ▶ Pill bottle closures ▶ Premium liquor packaging

  This future-proof solution eliminates 100% manual inspection costs while capturing defects invisible to conventional vision systems.