Precision Photo Etched Stainless Steel 304 Filter Mesh 0.02-1.5mm Thickness ±0.005mm Tolerance
Our precision photo etched filter mesh with smooth edge finish is engineered for high-performance filtration applications requiring micron-level accuracy and consistency. Manufactured using advanced chemical etching technology, these meshes provide burr-free edges and highly precise apertures for optimal flow and separation performance.
| Material | Stainless Steel 304, 316, or custom alloys |
|---|---|
| Mesh Type | Round hole, square hole, slot hole, hexagonal, or custom design |
| Thickness | 0.02mm - 1.5mm |
| Tolerance | ±0.005mm |
| Filter Rating | 100% |
| Surface Finish | Bright and smooth |
| Key Features | No burrs, no broken points, clean edges |
- Ultra-High Precision: Micron-level tolerances for reliable performance
- Smooth Edge Finish: No burrs or sharp edges, reducing contamination risk
- Customizable Patterns: Tailor mesh size, thickness, and shape to meet unique application needs
- Flat & Consistent Surface: Ideal for sensitive or high-tech environments
- Non-Deforming Structure: Maintains strength and shape under stress or heat
- Medical Devices: Precision filtration in diagnostic and surgical equipment
- Aerospace & Defense: Fuel filters, micro-screening for sensitive components
- Electronics: EMI shielding, dust filtration in high-tech enclosures
- Automotive: Oil, fuel, and air filtration components
- Industrial: Chemical processing, fine particle screening, lab instruments
- Consumer Products: Coffee filters, speaker grilles, vaporizer screens
Chemical etching begins by applying a photoresist to a metal sheet. The desired mesh pattern is transferred via UV exposure. After development, the exposed areas are etched away using a chemical solution, precisely removing material without mechanical stress or heat distortion. This method ensures highly accurate and consistent hole dimensions across the entire mesh surface.
- No burrs or deformation for clean, smooth edges
- High precision and repeatability for critical filtration tolerances
- Design flexibility for intricate and complex shapes
- Cost-effective for custom runs and medium-volume production
- Material integrity maintained with no heat or mechanical force
- Submit Design Requirements: Provide CAD drawings or detailed specifications (aperture size, shape, material)
- Expert Consultation: We optimize your mesh for performance and manufacturability
- Finalize Specifications: Confirm thickness, pattern, and tolerances
- Rapid Prototyping & Production: From samples to batch production with fast lead times
- Worldwide Shipping: Reliable delivery with quality assurance
Contact us today for your custom etched filter mesh quote!
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.