Photo Chemical Etched Stainless Steel Mesh for Smoke Detectors - 0.03-1.0mm Thickness with 0.05mm+ Hole Diameter
Price:
80-100USD
MOQ:
10
Delivery Time:
2-3 weeks
Brand:
XHS/ Customized
Product Description
Precision Photo Chemical Etched Stainless Steel Mesh
Our custom photo etched smoke detector mesh provides precise airflow control and optimal smoke particle entry, ensuring accurate detection and faster response times. Manufactured using advanced chemical etching technology, these meshes offer high precision, consistent hole size, and corrosion resistance for residential and commercial smoke detectors.
Technical Specifications
| Material | Stainless Steel (304, 316), Copper, Brass, Nickel |
|---|---|
| Thickness Range | 0.03 mm - 1.0 mm |
| Hole Diameter | From 0.05 mm and up (customizable) |
| Pattern Tolerance | ±0.01 mm |
| Mesh Types | Round, square, or custom-designed openings |
| Formats | Sheets, rolls, or custom cut shapes |
| Manufacturing Process | Photo chemical etching |
| Surface Finish | Clean, burr-free, optional passivation |
Key Features
- High precision mesh pattern with uniform micro-holes for enhanced smoke sensitivity
- Customizable shapes and sizes tailored to fit various smoke detector models
- Corrosion-resistant materials including stainless steel for long-term durability
- Smooth, burr-free edges created by chemical etching, safe for sensitive electronics
- Lightweight and low-profile design ideal for compact smoke detector applications
Applications
- Residential smoke detectors
- Commercial and industrial fire alarm systems
- Smart IoT-based detection devices
- Air quality monitoring systems
- Gas detectors and environmental sensors
Manufacturing Process
The mesh is manufactured using photo chemical etching technology. A light-sensitive photoresist is applied to stainless steel sheets, then exposed to UV light through a patterned mask. After development, the exposed areas are chemically etched to form ultra-precise holes, ensuring tight tolerances, clean edges, and high design flexibility without mechanical stress or deformation.
Etching Process Steps
- Material Selection
- Material Cutting
- Cleaning
- Printing
- Exposure
- Developing
- Etching
- Stripping
- Data Inspection
- Packing
Advantages of Chemical Etching
- No mechanical stress - avoids deformation or warping unlike stamping or laser cutting
- Fine detail reproduction - capable of producing complex micro-hole designs with tight tolerances
- Scalable production - ideal for both prototyping and mass manufacturing
- Cost-efficient customization - no expensive tooling required, reducing lead time and cost
Custom Order Process
- Send Your Design - Upload your drawing or share specifications (material, thickness, aperture, size)
- Confirm Prototype - We provide a sample for your review and approval
- Production & Quality Control - High-precision chemical etching with strict quality assurance
- Fast Delivery - Global shipping with flexible packaging options to meet your requirements
Contact us today for a free quote or to consult with our engineers for tailored mesh solutions that enhance your smoke detector systems' performance.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang