Chemically Etched Burr-free Precision Nickel Parts 0.02mm to 1.5mm Thickness with ±0.01mm Precision
Price:
50-100USD
MOQ:
10
Delivery Time:
3-15 days
Brand:
XHS/ Customized
Product Description
Precision Chemically Etched Nickel Components
Our chemically etched nickel parts utilize advanced precision etching technology to manufacture ultra-thin, lightweight components with complex patterns for filters, meshes, and connectors. These high-accuracy parts deliver exceptional durability, conductivity, and corrosion resistance for critical applications across aerospace, electronics, medical devices, and industrial equipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | High-purity nickel (Ni 200/201) or nickel alloys |
| Sheet Thickness | 0.02-1.5mm (customizable) |
| Etching Precision | ±0.01mm |
| Hole/Pattern Types | Round, square, hexagonal, custom geometries |
| Minimum Feature Size | 0.03mm |
| Maximum Sheet Size | 300mm × 300mm |
| Surface Finish | Smooth, burr-free edges with optional coatings (gold, silver, tin) |
Key Features
- Precision Micro-Patterning: Complex geometries and ultra-fine apertures for filtration and shielding applications
- Burr-Free Edges: Maintain structural integrity and performance in high-stress environments
- Lightweight & Durable: Optimal strength-to-weight ratio for demanding applications
- Corrosion & Heat Resistant: Withstands harsh chemicals, high temperatures, and oxidation
Product Categories
- Filters: Fuel/air filters, EMI/RFI shielding meshes, fluidic sieves
- Meshes: Battery electrode grids, sensor components, acoustic damping screens
- Connectors: RF/coaxial connectors, spring contacts, lead frames
- Custom Parts: Precision shims, nozzles, stencils, and masking templates
Industry Applications
- Electronics: EMI shielding, battery components, circuit board contacts
- Automotive: Fuel injector screens, exhaust sensors, EV battery cooling systems
- Medical: Surgical instrument meshes, implantable device filters
- Aerospace: Hydraulic system filters, heat exchanger plates
- Industrial: Catalytic converter substrates, chemical processing sieves
Manufacturing Advantages
- High Precision: Intricate designs without mechanical stress or distortion
- Scalability: Rapid prototyping to mass production with consistent quality
- Material Integrity: No heat-affected zones (HAZ) or micro-cracks
- Flexibility: Easy design modifications without retooling requirements
- Sustainability: Minimal material waste and eco-friendly processing
Custom Manufacturing Process
- Design Submission: Provide CAD files, drawings, or specifications
- Material Selection: Choose nickel grade, thickness, and surface treatment
- Prototyping: Receive samples within 5-7 days for approval
- Production: High-speed etching with comprehensive quality inspection
- Delivery: Global shipping with tailored packaging solutions
Why Choose Our Services
- Industry Expertise: 13+ years in precision metal etching technology
- Fast Turnaround: Prototypes in days, full production completed within weeks
- Custom Solutions: Tailored designs for unique technical challenges
- Quality Assurance: ISO-certified facilities with rigorous testing protocols
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang