Chemically Etched Stainless Steel Mesh 0.1mm 0.2mm 0.3mm Thickness for Smoke Detectors with 10-500 Micron Aperture
Price:
80-100USD
MOQ:
100
Delivery Time:
2-3 weeks
Brand:
XHS or Customized
Product Description
Product Overview
Precision chemically etched stainless steel mesh specifically engineered for smoke detector applications, available in 0.1mm, 0.2mm, and 0.3mm thickness options with customizable aperture sizes from 10-500 microns.
Technical Specifications
| Material | Stainless Steel (Grade 304 or 316 based on customer requirements) |
|---|---|
| Thickness Options | 0.1mm, 0.2mm, 0.3mm or customized |
| Mesh Aperture Size | Customizable from 10-500 microns for different smoke detector types |
| Width & Length | Fully customizable based on application requirements |
| Surface Finish | Smooth, polished, or matte depending on specific requirements |
| Corrosion Resistance | Excellent resistance against water, acid, and alkali environments |
| Application | Smoke detectors, fire alarm systems, and environmental sensing devices |
Key Features
- High Precision: Uniformly sized and positioned mesh holes for optimal smoke detection performance
- Customizable Thickness: Available in 0.1mm, 0.2mm, and 0.3mm options
- Corrosion Resistance: Superior rust and corrosion resistance for harsh environments
- Fine Mesh Pattern: Exceptional filtration and airflow properties for accurate smoke detection
- Lightweight & Durable: Maintains strength while minimizing weight in smoke detector units
Manufacturing Process
- Material Cutting: Stainless steel sheets cut to required size and thickness
- Material Cleaning: Thorough surface preparation to remove contaminants
- Printing: Mesh pattern application using photolithography or digital printing
- Exposure: UV light exposure to harden photoresist in designated areas
- Developing: Removal of unexposed photoresist to reveal mesh pattern
- Etching: Chemical immersion to dissolve exposed metal and create mesh design
- Stripping: Removal of remaining photoresist using chemical strippers
- Data Inspection: Microscopic examination to verify hole size and spacing precision
- Final Check & Packaging: Comprehensive inspection, edge smoothing, and secure packaging
Technical Advantages
- Precision Engineering: Highly accurate and intricate mesh patterns for optimal smoke detection sensitivity
- Customization Capability: Tailored hole sizes, thicknesses, and patterns for specific detector designs
- No Material Distortion: Chemical etching preserves structural integrity without mechanical stress
- Consistent Quality: Uniform production ensuring every piece meets stringent performance standards
- Cost-Effective Production: No expensive tooling required, ideal for small batches and prototypes
Custom Order Process
- Consultation & Design: Technical review of mesh specifications including size, thickness, aperture, and material type
- Prototype Development: Sample production for testing and approval in your smoke detection systems
- Custom Production: Mass production using advanced chemical etching techniques for precision and consistency
- Quality Assurance: Rigorous inspection of hole size, corrosion resistance, and durability standards
- Flexible Order Quantities: Accommodation of both small batch and large-scale production requirements
- On-time Delivery: Fast lead times with guaranteed schedule adherence
- After-Sales Support: Ongoing technical support for future adjustments and customizations
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang