Custom Photo Etched Metal Filter Screens 0.02mm to 3mm Thickness with 25 Micron Precision Holes
Price:
80-100USD
MOQ:
10
Delivery Time:
2-3 weeks
Brand:
XHS/ Customized
Product Description
Xinhaisen provides advanced chemical etching solutions for producing precision metal filters, sieves, and screens. Our process delivers faster turnaround, greater design flexibility, and more cost-efficient results compared to conventional perforation methods.
While metal filter screens can be produced using stamping or laser cutting, these methods often struggle with intricate patterns and extreme precision requirements. Chemical etching excels in both areas, enabling the creation of highly complex designs with exceptional accuracy while maintaining stress-free, burr-free surfaces.
Technical Specifications
| Material Options | SUS 304, SUS 316, Copper, Nickel, Aluminum or custom alloys |
|---|---|
| Thickness Range | 0.02mm - 3mm |
| Minimum Hole Size | As small as 25 microns |
| Pattern Tolerance | ±0.01 mm |
| Mesh Types | Circular, rectangular, multi-layer, or custom shapes |
| Surface Finish | Clean, burr-free, optional passivation |
Photochemical machining is a precision subtractive process that removes materials from metal sheets through controlled chemical reactions. Using affordable digital tooling and machining all mesh openings in a single operation, it enables the creation of components with virtually unlimited complexity, structures, and geometries. This method reduces costs, shortens lead times, and allows for quick design modifications.
Our etched metal filter screens achieve minimum aperture precision of 0.02mm and minimum wire diameter of 0.01mm. The chemical etching process ensures completely burr-free and stress-free metal filter screens.
Key Benefits
Unlimited Design Complexity
Smallest Opening to 0.02mm
Burr-Free & Stress-Free
Prototype to High Volume Production
Custom Manufacturing Process
- Submit Design: Provide your drawing file (DXF, DWG, STP, PDF) with dimensions, material type, and thickness requirements.
- Receive Quote: We evaluate your design and provide a quotation based on quantity, material, and complexity.
- Confirm & Start: Once order is confirmed, we prepare phototools and begin the etching process.
- Quality Inspection: All parts undergo strict quality checks to ensure accuracy and consistency.
- Packaging & Delivery: Your components are carefully packaged and shipped according to your schedule.
Start Your Custom Project
Ready to discuss your photo etched metal filter screen design requirements?
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang