Shenzhen Xinhaisen Technology Limited
                                                                                                           
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14 Years
Since 2012
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Custom Copper Vapor Chamber 0.2-1mm Thickness for Mobile Phone & Tablet Cooling - Photochemical Machining

Price Negotiable
Price: 80-100USD
MOQ: 10
Delivery Time: 3-15 days
Brand: XHS/ Customized
Product Description
Advanced Thermal Management Solutions
As consumer electronics demand higher performance in thinner form factors, Xinhaisen delivers precision-etched ultra-thin vapor chambers that provide superior thermal management through advanced photochemical machining technology.
Product Specifications
Parameter Specification
Materials Copper, Stainless Steel or Customized
Thickness 0.2mm to 1mm or as requested
Main Processing Chemical Etching / Photochemical Etching / Copper Etching
Etched Depth Half etched, depth upon customer request
Channel Pattern Customizable to requirements
Shape Any shape can be customized
Other Processing Vacuum brazing / diffusion bonding sealing
Vapor Chamber Technology
A vapor chamber is a vacuum-sealed enclosure typically made of copper for optimal thermal conductivity. Inside, an etched wick structure enables efficient movement of working fluid, allowing instant vaporization under heat for superior thermal dissipation and even heat distribution across the surface.
Custom flexible copper vapor chamber for mobile device cooling
Industry Applications
  • Consumer Electronics: Smartphones, gaming consoles, ultra-thin laptops, and tablets
  • High-Performance Computing: CPUs, GPUs, servers, and data center equipment
  • Telecommunications: 5G base stations, RF amplifiers, and power modules
  • Advanced Displays: Mini-LED/Micro-LED TVs, OLED screens, and automotive displays
  • Aerospace & Defense: Avionics, radar systems, and satellite electronics
  • Medical Devices: Portable diagnostics, imaging systems, and surgical instruments
  • Electric Vehicles & Charging: Power converters, battery management systems, and EV charging infrastructure
Key Performance Benefits
  • Uniform heat spreading - Eliminates hot spots
  • Thin/lightweight profile - Fits compact spaces (0.2-1mm thickness)
  • High heat transfer efficiency - Handles large thermal loads
  • No moving parts - Silent and ultra-reliable operation
Photochemical Machining Process
Photochemical Machining (PCM) is a highly precise, subtractive manufacturing process that uses chemical etchants to create complex, burr-free, and stress-free metal parts with ±0.025 mm tolerance.
Photochemical machining process diagram showing precision etching workflow
Process Advantages
High Precision
Achieves fine details with ±0.025 mm tolerance for critical thermal applications.
Burr-free and Stress-free
Maintains material properties without deformation or mechanical stress.
Flexible Design Supported
Ideal for complex geometries, meshes, circuits, and custom vapor chamber designs.
High precision photochemical machining capabilities demonstration Burr-free and stress-free metal etching results Flexible design support for custom vapor chamber applications
Quality Assurance
All materials are strictly sourced to client specifications with 100% inspection using precision equipment including 2.5D measurers, electron microscopes, and digital magnifiers to ensure exact compliance.
Quality control inspection process for vapor chamber manufacturing Precision measurement equipment used for quality verification Final product inspection and packaging process
Custom Vapor Chamber Solutions
Contact us today to discuss your specific thermal management requirements. We support DXF, DWG, STP, PDF and other file formats for custom design evaluation.
Contact Us for Custom Solutions
Email: bella.xiang@xinhsen.com | WhatsApp: +86 18025476918

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shenzhen Xinhaisen Technology Limited
Location ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person Haily Huang

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