Shenzhen Xinhaisen Technology Limited
                                                                                                           
Verified Supplier
14 Years
Since 2012
Menu

High-Precision Photo Chemical Machining ±0.01mm | Ultra-Thin Metal Etching Experts

Price Negotiable
Price: 50-100USD
MOQ: 10
Delivery Time: 3-15 days
Brand: XHS
Product Description
1. Ultra-High Precision Etching Technology

Photochemical machining (PCM) is a precision metalworking technology based on photolithography and chemical etching. It boasts a dimensional tolerance of ±0.01mm, achieving exceptionally high geometric accuracy and edge finish. This process is particularly well-suited for machining ultra-thin metal sheets, with thicknesses as low as 0.02mm. It can produce complex patterns and microstructures without the need for die stamping, and is widely used in applications requiring the highest precision and surface quality.

2. Product Parameter Overview
Parameter Category: Technical Specifications
Processing Tolerance ±0.01mm
Metal Thickness Range 0.02mm–3.0mm
Material Type Stainless steel, copper, beryllium copper, nickel, titanium, etc.
Maximum Size 600mm × 1800mm
Etching Method Single- or double-sided etching
Surface Roughness Ra ≤ 0.8μm
Etching Depth Control Layered or gradient etching possible
Production Mode Roll-to-roll or sheet processing
Adaptable Pattern Accuracy Line/Space as small as 0.05mm
Post-Processing Electropolishing, nickel plating, gold plating, bonding, etc.
3. Precision Applications in Multiple Industries

In medical device microstructure fabrication, photochemical etching can be used to manufacture implant scaffolds, meshes, and microneedle arrays. In 5G communications and semiconductor components, it is suitable for the high-precision fabrication of shielding covers, connectors, and heat dissipation elements. In the battery and new energy sectors, this process can be used to process highly conductive electrodes, busbars, and battery connectors, ensuring electrical performance and consistency.

4. Flexible Etching Depth Control

The PCM process not only supports localized etching but also achieves gradient etching depth, creating zones of varying thickness based on functional requirements to meet design requirements for conductivity, heat dissipation, or flexible structures. Furthermore, continuous etching of metal coils can be employed, significantly improving production efficiency and ensuring dimensional consistency, making it ideal for industrial manufacturing requiring high production volumes and consistent quality.

5. One-Stop Solution for Large and Small Batch Production

The photochemical etching process supports both large-scale automated production and rapid small-batch prototyping, eliminating the need for expensive tooling, offering short lead times and high repeatability. Combined with subsequent electroplating, forming, welding, and assembly processes, it provides customers with a one-stop precision metal processing solution, enabling efficient innovation and high-quality manufacturing in the high-end electronics, medical, and new energy industries.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shenzhen Xinhaisen Technology Limited
Location ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person Haily Huang

Request A Quote

Please check your email address.
Your message must be at least 20 characters.