Precision Copper Etching Service for 10µm Ultra-Thin Parts with ±0.005mm Tolerance and 15µm Minimum Aperture
Price:
80-100USD
MOQ:
10
Delivery Time:
3-15 days
Brand:
XHS/ Customized
Product Description
Precision Copper Etching Service Overview
Our precision copper etching service utilizes advanced photochemical etching technology to manufacture ultra-thin, high-precision copper components with thicknesses starting from 10µm. This process is ideal for creating complex geometric shapes while maintaining material integrity.
Technical Specifications
| Parameter | Value |
|---|---|
| Materials | High-purity pure copper, brass, phosphor bronze |
| Thickness Range | 10µm-0.2mm |
| Minimum Aperture | Up to 15µm |
| Dimensional Tolerance | ±0.005mm |
| Minimum Line Width | 10µm |
| Surface Roughness | Ra 0.2-1.6µm |
| Etching Taper | Controllable between 5°-15° |
| Flatness | ≤0.1mm/100mm |
| Geometric Accuracy | Positioning accuracy ±2µm |
Process Advantages
- Burr-free, stress-free processing with no heat-affected zones
- 80% reduction in mold costs compared to traditional stamping
- Rapid prototyping capabilities for design iterations
- Ideal for ultra-thin copper materials prone to deformation
- Enables complex hollow structures unattainable through conventional machining
Product Gallery
Manufacturing Process
- Pre-treatment: Copper plate cleaning and surface activation
- Coating: Uniform application of photoresist on both sides
- Exposure: UV exposure through photomask
- Development: Removal of uncured photoresist to form etching channels
- Etching: Precise temperature and concentration control for dual-side etching
- Stripping: Removal of residual photoresist
- Post-treatment: Dimensional inspection and surface finishing
Industry Applications
- Electronic connectors and flexible circuit boards
- Electromagnetic shielding covers and RF components
- Current sensors and medical electrodes
- Critical components for 5G communications, new energy vehicles, and aerospace
Frequently Asked Questions
What is the price of copper etching customization?
Pricing depends on material, thickness, size, and specific requirements. Please provide your detailed specifications for an accurate quote.
How do we customize copper etched parts?
Submit your drawings in DXF, DWG, STEP, or PDF format for evaluation and pricing.
How do you guarantee quality?
We conduct pre-production sampling and 100% final inspection before shipment to ensure quality standards.
Why choose Xinhaisen for copper etching?
Xinhaisen specializes in high-quality photochemical etching of finite and micro-size metal products, with professional staff dedicated to R&D, manufacturing, and customer service.
Custom Copper Etching Service
Submit your copper component drawings in DXF, DWG, STP, or other supported formats for evaluation and pricing.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang