Custom Optical Encoder Discs for Rotary Encoders High Resolution
Custom Optical Encoder Discs for Rotary Encoders High Resolution
Optical encoder discs are critical components used in rotary encoders to convert mechanical motion into electrical signals. Hysonetch manufactures custom optical encoder discs through precision photo chemical etching, ensuring exceptional accuracy, burr-free edges and consistent performance.
Our encoder discs are widely used in:
- Industrial Automation
- Servo Motors
- CNC Machines
- Robotics
- Medical Equipment
- Aerospace Systems
- Motion Control Systems
Optical encoder discs used in servo motor systems and CNC motion control provide precise feedback for position, speed, and direction. These components are critical for high-performance automation systems requiring stable and accurate signal transmission.
2.Burr-Free & Stress-Free: The etching process eliminates mechanical stresses and burrs, ensuring smooth edges and accurate performance.
3.No Material Hardness Change: Unlike stamping or laser cutting, etching does not affect the base metal's temper or magnetic properties.
4.Rapid Prototyping & Production: Fast turnaround from design to mass production.
5.Material Versatility: Can be etched from various alloys.
Manufacturing Process
We utilize advanced chemical etching technology. This is a subtractive manufacturing process that uses a chemical etchant to cut metal with exceptional precision, creating burr-free, stress-free parts without altering the material's properties.
Key Features
- High resolution optical pattern design
- Stable signal output for servo systems
- Ultra-precise photo chemical etching process
- Burr-free and stress-free manufacturing
- Suitable for high-speed rotation
- Custom design for OEM encoder systems
- Excellent concentricity and repeatability
Encoder Discs Specifications
| Product Name | Optical Encoder Disc |
| Material | Stainless Steel 304 / 316 / Nickel |
| Thickness | 0.02-1.0 mm |
| Tolerance | ±0.003 – ±0.01 mm |
| Min Line Width | 0.01 mm |
| Application | Rotary Encoder |
| Resolution | Up to 10,000 PPR (customizable) |
Applications
Optical encoder discs are commonly used in:
- Incremental Encoders
- Absolute Encoders
- Servo Motors
- Industrial Robots
- CNC Equipment
- Medical Imaging Systems
- Aerospace Positioning Systems
- Automation Equipment
Why Choose Xinhaisen?
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Unmatched Speed: We offer rapid response and fast turnaround times, from prototyping to bulk orders.
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High-Quality Standards: Rigorous quality control ensures every batch meets your exact specifications.
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Volume Flexibility: We are equipped to handle both urgent small batches and massive production runs efficiently.
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Technical Expertise: Deep knowledge of etching various metals to achieve the perfect balance of sharpness, flexibility, and corrosion resistance.
Welcome to contact us at any time!
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.