PCHE Etched Heat Exchanger Plates with ±0.01 mm Tolerance and High Thermal Efficiency Microchannel Design for High-Pressure Hydrogen Systems
Price:
50-100USD
MOQ:
10
Delivery Time:
5-7 work days
Brand:
XHS/Customize
Product Description
PCHE Etched Heat Exchanger Plates Microchannel Stainless Steel Chemical Etched Plates for Hydrogen LNG Cryogenic
Product Overview
Xinhaisen's chemically etched PCHEs represent the next generation of compact heat exchangers, delivering unmatched thermal performance in critical applications. Utilizing our proprietary photochemical etching technology, we create complex micro-channel patterns that achieve superior heat transfer efficiency while maintaining exceptional pressure resistance.
PCHE (Printed Circuit Heat Exchanger) etched plates are precision microchannel metal components produced by photochemical etching technology. They are used for compact heat transfer systems requiring high efficiency and high pressure resistance.
Key Features
- Ultra-compact structure (up to 80% smaller than traditional heat exchangers)
- High thermal efficiency microchannel design
- Excellent pressure resistance
- High precision photochemical etching process
- Suitable for high-pressure hydrogen systems
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | PCHE (Printed Circuit Heat Exchanger) |
| Materials | 316L SS, Titanium, etc. |
| Operating Temperature | -200°C to +900°C |
| Operating Pressure | Up to 600 bar |
| Tolerance | +/-0.01mm |
| Plate Thickness | 0.5mm - 5.0mm |
Applications
- Oil & Gas / Petrochemical: Gas processing (LNG liquefaction & regasification), sulfur recovery, offshore platforms, compact gas compression cooling
- Power Generation: Supercritical CO2 (sCO2) power cycles, waste heat recovery, hydrogen cooling
- Aerospace & Defense: Environmental control systems, fuel/oil cooling, advanced thermal management
- Industrial Processes: High-pressure synthesis reactors, heat recovery steam generators (HRSG), closed-loop cooling
- Renewable Energy: Hydrogen production (electrolyzer cooling), concentrated solar power (CSP), fuel cells
- Hydrogen energy systems
- LNG heat exchangers
- Cryogenic systems
- Aerospace thermal management
- Chemical processing
- High-pressure industrial systems
Our Advantages
- Precision at Core: Leverages our proven expertise in etching micro-features down to 0.03mm, ensuring perfect channel definition and thermal performance
- Speed & Agility: Rapid prototyping and flexible production capacity to handle urgent development projects and large-volume orders
- Vertical Integration: Control over the entire process from high-quality material sourcing to final bonding and testing ensures reliability and traceability
- Cost-Effective: Our efficient manufacturing and sourcing provide competitive pricing without compromising on high-end quality PCHEs require
- Engineering Partnership: We work closely with clients to customize the PCHE design for their specific thermal, mechanical, and material challenges
Frequently Asked Questions
Q1: What is the advantage of using etched plates over machined plates for PCHE?
A: Etching produces burr-free, stress-free, and uniformly smooth channels without heat-affected zones. It also allows for much finer channel geometries (as small as 0.03mm) than traditional machining, and design changes are quick and inexpensive since no hard tooling is required.
Q2: What materials can you etch for PCHE plates?
A: We can etch stainless steel (SUS304, SUS316, SUS316L), titanium (Gr1, Gr2), Inconel, Hastelloy, copper, brass, and many other alloys commonly used in high-performance heat exchangers.
Q3: What is the minimum channel width you can achieve?
A: We can achieve channel widths as small as 0.03mm and ridge (wall) widths down to 0.015mm, depending on material thickness.
Q4: What is your typical lead time for PCHE prototype plates?
A: Prototype samples typically take 3-7 working days after design approval. Mass production lead times are 7-15 working days, with expedited options available for urgent orders.
Q5: Are your etched plates ready for diffusion bonding?
A: Yes. Because etching produces clean, burr-free, oxide-minimized surfaces, our plates are ideal for direct diffusion bonding or welding without additional surface preparation.
Customization Options
We offer comprehensive customization including channel design, thickness, material selection, prototype development, and OEM/ODM production services.
Welcome to contact us at any time!
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Xinhaisen Technology Limited
Location
ShaJing, Baoan, Shenzhen City, Guangdong Province, China
Contact Person
Haily Huang