Custom Precision Etched Metal Components for Industrial Applications

Custom Precision Etched Metal Components for Industrial Applications

Metal Connectors Overview

Our metal connectors are precision-etched parts designed for reliable electrical and mechanical connections in various high-tech industries. They ensure stable performance in demanding applications, from consumer electronics to automotive systems.

Xinhaisen specializes in manufacturing custom precision metal parts using advanced Photo Chemical Machining (PCM) technology. Compared with stamping, laser cutting and CNC machining, photo etching provides burr-free edges, stress-free processing and exceptional dimensional accuracy, making it ideal for complex precision metal components.

Manufacturing Process
We use advanced chemical etching technology to produce metal connectors. This process allows for high precision, burr-free results, and minimal stress on the material, ensuring consistency even in complex designs.

Metal Connectors Features

• High Precision: Micro-hole diameters down to 0.03mm, line widths to 0.015mm.

• Burr & Stress-Free: Clean, smooth edges from chemical etching ensure reliable performance.

• Material Versatility: Stainless steel, copper alloys, beryllium copper, and more.

• Fast Delivery: No hard tooling enables quick prototypes and volume production.

• Design Flexibility: Accommodate complex shapes and custom designs easily.

• Excellent Consistency: Etching uniformity within ±0.03mm across all batches.

  High dimensional accuracy

  Burr-free edges

  No mechanical stress

  No tooling cost for prototypes

  Fine features down to 0.02 mm

  Complex geometries supported

  Excellent repeatability

  
  

Metal Connectors Specifications

Metal Connectors Applications

• Communications: 5G base stations, routers, RF connectors, and signal transmission modules

• Automotive Electronics: ECU connectors, sensor terminals, charging ports, and battery management systems

• Medical Devices: Patient monitors, surgical instruments, imaging equipment, and portable medical electronics

• Consumer Electronics: Smartphones, wearables, laptops, and audio connectors

• Aerospace & Defense: Avionics systems, navigation devices, and communication onboard equipment

• Industrial & Home Appliances: Power tools, smart home controllers, IoT modules, and HVAC systems

Our Advantages

• Over 13 years of expertise in precision metal etching

• Fast response and quick sample delivery

• Ability to handle large and urgent orders

• High-quality raw material selection

• Competitive pricing without compromising quality

• Higher precision than stamping

  No deformation

  No burrs

  Ideal for miniature connector designs

  Fast prototype turnaround

  Low tooling investment

  Suitable for high-volume production

  Excellent consistency

  Reduced secondary processing

  Supports intricate connector structures

Why Choose Us?
We combine speed, precision, and flexibility to meet your specific needs. Whether it’s a prototype or mass production, we deliver consistent quality and on-time—every time.Partner with Xinhaisen for precision-etched metal connectors. We deliver superior quality with 24-48hr prototyping, high-volume capacity, and expert technical support. Our advanced etching ensures perfect burr-free parts with ±0.01mm tolerance. Your reliable manufacturing solution.

FAQ

• 1. What metal connectors do you make?
  We make precision metal parts for connectors used in automotive, medical, telecom, and electronics industries.
• 2. What materials can you etch?
  Stainless steel, copper, brass, beryllium copper, phosphor bronze, nickel, etc.
• 3. What thickness and tolerances can you achieve?
  Thickness: 0.02mm to 1.5mm
  Tolerance: ±0.03mm
• 4. Can you make small or complex features?
  Yes. We can etch holes as small as 0.03mm and lines as thin as 0.015mm.
• 5. Do you handle small prototypes and large orders?
  Yes. We are flexible for small runs and can also handle very large, urgent orders.
• 6. Why choose chemical etching for connectors?
  No burrs, no stress, fast tooling, and high precision for complex designs.

Welcome to contact us at any time!