Used REHOR WR240H Cold Recycler 24 Ton Road Pavement Rehabilitation Machine Milling Mixing Paver
Second Hand REHOR WR240H Cold Recycler
Weight: 24,000 kg | Engine: Weichai 420HP | Working Width: 2,400 mm
Advanced road pavement rehabilitation machine integrating cold milling, binder mixing, and repaving in a single continuous operation for efficient asphalt recycling and base course stabilization.
Machine Overview
The REHOR WR240H cold recycler is a specialized road rehabilitation machine that revolutionizes pavement repair by combining three traditionally separate operations—milling, mixing, and paving—into one continuous process. Powered by a robust Weichai WD12G420E211 diesel engine producing 313 kW (420 HP), this 24-ton machine mills deteriorated asphalt pavement to depths of up to 400mm in a single pass, simultaneously mixes the reclaimed material with binding agents (cement slurry or emulsified asphalt), and lays the stabilized mixture back down as a new base course layer. This in-place recycling approach eliminates the need for material transport, reduces construction time, and significantly lowers both costs and carbon emissions compared to traditional remove-and-replace methods.
This pre-owned unit has undergone comprehensive inspection including engine load testing, hydraulic system pressure verification, milling drum bearing and tooth holder assessment, binder injection system calibration, paving screed evaluation, conveyor system inspection, and complete operational testing under simulated working conditions. Service records are documented and available for review. The recycler is fully operational and ready for deployment on road rehabilitation projects.
Key Features
- Integrated Cold Recycling Process: Combines milling, binder mixing, spreading, and pre-compaction in one continuous pass, transforming deteriorated pavement into stabilized base course without material haulage
- High-Power Milling System: 1,350mm diameter milling drum with field-proven tooth holder design capable of cutting through aged asphalt and base materials to depths of 400mm
- Precision Binder Injection: Microprocessor-controlled metering system delivers cement slurry or emulsified asphalt at calibrated rates synchronized with milling advance speed for consistent mix quality
- Dual Rotor Configuration: Separate milling rotor and mixing rotor ensure thorough blending of reclaimed material with binding agents before placement
- High Capacity Tanks: 3,000L binder tank and 4,000L water tank enable extended continuous operation cycles without frequent refilling stops
- Automated Grade Control: Depth and cross-slope sensors maintain precise cutting depth and surface profile across the full 2,400mm working width
- Operator Station: Elevated cab with panoramic working area visibility, dual joystick controls, digital display monitoring all system parameters, and climate control for operator comfort
- On-Board Laboratory: Sample collection port allows real-time quality control testing of the recycled mix without stopping production
Technical Specifications
| Performance Parameters | |
|---|---|
| Operating Weight | 24,000 kg |
| Working Width | 2,400 mm |
| Working Depth (Single Pass) | 0-400 mm |
| Milling Drum Diameter | 1,350 mm |
| Number of Rotors | 2 (Milling Rotor + Mixing Rotor) |
| Max Theoretical Productivity | 800 t/h |
| Working Speed | 0-30 m/min |
| Transport Speed | 0-5 km/h |
| Gradeability | 25% |
| Engine & Power | |
| Engine Model | Weichai WD12G420E211 |
| Engine Type | 6-Cylinder Inline, Turbocharged & Intercooled Diesel |
| Rated Power | 313 kW / 420 HP @ 2,000 rpm |
| Emission Standard | Euro III / China III |
| Fuel Tank Capacity | 500 L |
| Binder & Water System | |
| Binder Additive Type | Cement Slurry or Emulsified Asphalt |
| Binder Tank Capacity | 3,000 L |
| Water Tank Capacity | 4,000 L |
| Binder Metering System | Microprocessor-Controlled Flow Regulation |
| Additive Pump Type | Progressive Cavity Pump with Variable Frequency Drive |
| Working System | |
| Milling Tooth Type | W6/20X Conical Pick with Quick-Change Holder |
| Mixing Chamber Design | Enclosed Twin-Shaft Pugmill Type |
| Spreading Auger | Dual Adjustable Flight Augers |
| Pre-Compaction | Vibratory Tamper Bar Integrated |
| Dimensions | |
| Overall Length (Transport) | 9,200 mm |
| Overall Width | 2,850 mm |
| Overall Height | 3,400 mm |
| Operational Data | |
| Year of Manufacture | 2019 |
| Working Hours (Approx.) | 3,000-5,000 hrs |
Shipping & Logistics
Cold recycler international shipping solutions:
- 40ft Flat-Rack Container: Machine partially prepared with milling drum lowered and secured on reinforced flat-rack with certified heavy-duty chain lashing and anti-corrosion protective wrapping
- Bulk Carrier / Break Bulk Vessel: Full machine shipped as deck cargo with complete marine lashing system; most cost-effective option given the machine's dimensions
- Multipurpose Heavy-Lift Vessel: Suitable for destinations requiring specialized heavy-lift handling; machine lifted aboard by vessel's own gear
- Inland Transportation: Low-bed extendable semi-trailer with oversize load permits and escort vehicles arranged from our yard to departure port
Complete export documentation: Commercial Invoice, Detailed Packing List with weight and dimensions, Ocean Bill of Lading, Certificate of Origin, Fumigation Certificate, and comprehensive pre-shipment inspection report with photographs. We coordinate with COSCO,, and specialized heavy-lift carriers.
After-Sales Service & Warranty
- Warranty Coverage: 12 months or 1,500 operating hours on engine, hydraulic system, milling drum assembly, mixing rotor, binder injection system, and main structural frame
- Spare Parts Availability: REHOR genuine wear parts including milling teeth, tooth holders, mixing paddles, conveyor belts, and hydraulic components stocked for express international dispatch via DHL, FedEx, or UPS
- Technical Support: Remote diagnostic assistance via video call within 12 hours; experienced cold recycling equipment engineers provide troubleshooting and operational guidance
- Operator Training: Comprehensive operation manual, binder mix design guide, maintenance schedule, and hydraulic schematic provided; optional on-site commissioning and operator training available
- Pre-Delivery Documentation: Full inspection report with engine compression data, hydraulic pressure readings, milling drum wear assessment, binder system calibration certificate, and detailed condition photographs
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.