Galvanized Steel Pre-Engineered Building with Customized Design and 30 Year Warranty
| Model Number | KXD-127 |
|---|---|
| Certifications | ISO, CE, SGS |
| Customization | Customized |
| Size | 1000sqm |
| Color Reference | Ral |
| Engineering Team | 20 Members |
| Quality Control | Daily |
| Life Cycle | 80 Years |
| Construction Period | 60 Days |
| Customer Service | Aftersale Service |
| Project Management | Turnkey Solution |
| Engineering Tools | CAD |
| Type | H-Section Steel |
| Application | Steel Workshop, Steel Structure Platform |
| Warranty | 30 Year Limited Warranty |
| Transport Package | Common Package |
| Specification | ISO, SGS, BV |
| Trademark | KXD, Carbon Structural Steel |
| Origin | Qingdao Shandong |
| HS Code | 9406900090 |
| Production Capacity | 50 Sets/Month |
Pre-engineered steel buildings are steel structures built over a structural concept of primary members, secondary members, roof and wall sheeting connected to each other and various other building components.
These buildings can be provided with different structural and non-structural additions such as skylights, wall lights, turbo vents, ridge ventilators, louvers, roof monitors, doors & windows, trusses, mezzanine floors, fascias, canopies, crane systems, insulation etc., based on customer requirements. All steel buildings are custom designed to be lighter in weight and high in strength.
Pre-Engineered Buildings are the most flexible solutions for contractors and owners. With advantages of low cost, high durability, perfect quality control and fast erection; PEBs are used for various applications:
- Factories
- Workshops
- Warehouses
- Cold Storages
- Steel Mills
- Assembly Plants
- Showrooms
- Supermarkets
- Offices
- Shopping Centers
- Exhibition Halls
- Restaurants
- Logistic Centers
- Multi-purpose Buildings
- Schools
- Hospitals
- Conference Halls
- Laboratories
- Museums
- Stadiums
- Farms
- Utility Shelters
- Pump Stations
- Aircraft Hangars
- Airport Terminals
Price per square meter can be 25%-30% lower than conventional steel buildings. Site erection cost is low because of faster erection times and easier erection process.
All steel components are fabricated at the factory and linked by bolts at the site. So the erection process is fast, step by step, easy to install and requires simple equipment. 60% less construction time required compared with traditional R.C.C (reinforced concrete) building.
Pre-engineered steel buildings are flexible in any requirement of design, easy to expand in the future and also economically with low transportation costs.
Nowadays, pre-engineered buildings are the green solution for the environment with CO2 reduction, energy efficiency, and recyclability.
Pre-engineered metal buildings consist of following components:
- Primary Members / Main Frames
- Secondary Members / Cold Formed Members
- Roof & Wall Panels
- Accessories, Buyouts, Crane System, Mezzanine System, Insulation, etc.
- Sandwich Panels
Primary members are the main load carrying and support members of a pre-engineered building. The main frame members include columns, rafters and other supporting members. The shape and size of these members vary based on the application and requirements.
Secondary structural framing refers to purlins, girts, eave struts, wind bracing, flange bracing, base angles, clips and other miscellaneous structural parts.
Purlins, girts and eave struts are cold formed steel members which have a minimum yield strength of 345 MPa (50,000 psi) and will conform to the physical specifications of GB/ISO/CE or equivalent.
Standard steel panels are 0.3, 0.4, 0.5 mm or 0.6 mm thick and have a minimum yield strength of 345 MPa. Steel panels are hot dipped and galvanized with zinc or zinc-aluminium coating. The base material is pretreated, before applying a corrosion resistant primer and top coat.
Other building accessories include anchor bolts, fasteners (bolts, nuts, turnbuckle, expansion bolts), gutters, downspouts, doors, windows, ventilators, skylight panels, louvers and all other building-related materials.
- Verify receiving documents and quantity of received material
- Submit load for QC inspection
- Visual inspection for surface condition and damages
- Dimensional inspection including length, width, depth, thickness
- Verification of supporting documents like MTC
- Preparation of Incoming Material Inspection Report
Design and Development department creates structural drawings. Production department prepares items as per drawings.
- Drawings transferred to storage device using expert software
- Drawings copied into plate processing machine
- Automated machine senses plate length and carries out processing
- Punching of part mark on plate
- Drilling of plates as per NC files
- Plasma cutting of plates
- Fabrication drawings prepared by design department
- Automated cutting and drilling machine processing
- Transfer from drilling machine to fit-up section
- Fabrication drawings issued for execution priority
- Fabricators collect prepared beams for fit-up
- Fixation of end plates, gusset plates, stiffeners, purlin cleats, stay angle cleats
- Tack welding of components
- QC inspection after fit-up completion
- Plan jobs to be welded
- Clean welding location free of dust, oil, grease
- Set wire feed and voltage for welding
- Maintain fillet size parameters per GB50661-2011 standard
- Remove spatters and slag after welding
- Grind off burrs, sharp edges and excessive reinforcements
- QC inspection
- Plan jobs to be welded
- Clean welding location free of dust, oil, grease
- Set wire feed and voltage for welding
- Maintain fillet size parameters per GB50661-2011 standard
- Remove spatters and slag after welding
- Grind off burrs, sharp edges and excessive reinforcements
- QC inspection
- Tool Box Talk performed for every task
- Working area barricaded with information notices
- ID of fabricated steel recorded for traceability
- Raw material steel sections craned onto "in-feed" rack
- High pressure air cleaning to remove surface dust
Once cleaned, material is fed into chamber of automated machine through conveyor. Chamber consists of both in & outlet vestibules with rubber curtains to prevent escape of abrasives.
- Trained operators run machine control panel
- Six internally mounted wheels rotate at high speed
- Steel shot thrown at high velocity onto steel substrate
- Structural beams move slowly through chamber
- Emerges fully cleaned (Grade - SA 2/2.5)
- Rolled onto "out-feed rack" ready for priming
- QC inspection of blasted surfaces before priming
- Ambient conditions checked and recorded
- Surface must be at least 3˚C above dew point temperature
- Relative humidity must be 85% or below
- Surface must be dry and free from oil, grease and soluble salts
- Paint applied by Airless spray method
- WFT (Wet Film Thickness) readings taken during application
Specification of Painting System:
- Primer coat: Per project requirement
- Second coat: Per project requirement
- Third coat: Per project requirement
- Touchup at site - after erection
- Receive finished components from painting department
- Store properly job-wise in yard
- Arrange trucks from contract signed truck companies
- Loading starts after all details confirmed
- Copies of all documents kept in Job file
With 20 year warranty in the steel building industry, our company maintains strict quality standards. We have acquired ISO9001 and CE certificates. Related standards we strictly follow for design and fabrication:
- GB/T1591-2008/2018
- GB/T11263-2010
- GB/T 2518-2008
- GB/T12754-2006
- GB/T 1228-2006
To ensure the quality of fillet weld, meeting technical requirements of welded members and improve standardization of fabrication.
This manual applies for design, fabrication and inspection of fillet weld size.
- All fillet weld size should not be less than drawing and design values
- Minimum fillet weld size K≥1.5×t (t = thickness of thicker welding member)
- Maximum fillet weld size K≤1.2t (t = thickness of thinner welding members)
- For fillet weld on edge of welding members: when t≤6mm, K≤t; when t>6mm, K≤t-(1~2)mm
- For fillet weld in circular holes or trench holes: K≤(1/3)d
- Fillet weld without groove should not be more than 17mm
| Form of Fillet Weld Leg | K Value | Note |
|---|---|---|
| Fillet weld without groove | K=(0.7~1)t and≤15mm | For most steel structure buildings |
| Fillet weld without groove | K=(0.5~0.6)t | For strengthening ribs and secondary members |
| Fillet weld with groove (CJP and PJP) | K=t/4 and K≤10mm | For most steel structure buildings |
| Fillet weld with groove (CJP and PJP) | K=t/2 and K≤10mm | Important members (crane beams) |
| Parent Metal Thickness (t) (mm) | Minimum Fillet Weld Size |
|---|---|
| t≤6 | 3 (minimum 5 for crane beam) |
| 6 | 5 |
| 12 | 6 |
| t>20 | 8 |
Steel plate cutting → H section assembly → Automatic welding → H section strengthening → Assembly → Manual welding → Shot blasting → Painting → Storage
H section steel plate checked by factory and applied under design requirements. CNC cutting equipment preferred for quality and material saving.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| Portable CNC Fire-cutting machine | CNCDG-1530 | Steel plate cutting (5-100mm), beveling of edge |
| Straight flame cutting machine | DZCG-4000A | Steel plate cutting (5-100mm), Y flange plate, web plate cutting |
| CNC cutting machine | CNC-4000C | Steel plate cutting (5-100mm), irregular component cutting |
| Radial drilling machine | Z3050*16/1 | Maximum drilling diameter φ50mm, bolt-connection holes |
| Puncher machine | JH21-400 | Maximum stamping pressure-400 ton, plate punching |
| Shearing machine | Q11Y-25*2500 | Cutting width 2500mm, cutting thickness 3-25mm |
Assembly process on imported H section production line. 4 hydraulic positioning system press firmly between upper/lower flange and web plates. Fixing welding adopts CO2 gas shielded welding.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| H section steel assembly machine | Z20B | H type assembly, flange width 150-800mm, web height 160-2000mm |
H section steel members hoisted into gantry-type submerged arc automatic welding machine. Preheating using electrical heaters for ultra-thick plates.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| Gantry-type submerged arc automatic welding machine | LHA5ZB | Assembly welding of H section steel, maximum cross section 800mm×2000mm |
Correction of flange flatness using H section steel flange plate strengthening machine. Flame correction of perpendicularity between H section flange and web plate when necessary.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| H section steel strengthening machine | YTJ60B | Correcting deformation of I beam or H section, flange width 200-1000mm |
| H section flange strengthening machine | HYJ-800 | Correcting deformation of I beam or H section, flange width 160-800mm |
- Familiarize with component shop drawing and technical requirements
- Re-check model components by related department
- Accurate mark-up
- Inspect component after first assembly
- Pre-assembly for first group, batch assembly after qualified test
Manual welding processes as required for specific components and connections.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| 10-ramming heads shot blasting machine | QH1525 | Shot blasting of section steels, up to Sa2.5 Grade |
Surface of members should be even, flat, glossy with full painting without cracking, peeling or pin holing. Standard coating thickness: 150μm indoor, 125μm outdoor.
| Equipment Name | Model No. | Application Feature |
|---|---|---|
| Airless sprayer | CPQ9CA | Surface paint of structural members, Pressure ratio: 32:1 |
Latest International Codes Compliance
| Code | Description |
|---|---|
| GB50009-2012 | Load code for the design of building structures |
| MOHURD | Ministry of Housing and Urban-Rural Development of China - Manufacturing and Erection tolerances |
| GB50017-2017 | Code for design of steel structure |
| CISA - China Iron & Steel Association | Cold formed members design - GB50018-2002 |
| JGJ81-2002 | Technical specification for Welding of steel structure of building |
| GB/T 8923.1 | Surface treatments and preparation of steel substrates |
| Deflection | Type of Structural Members | Deflection Limitation |
|---|---|---|
| Vertical Deflection | Portal frame rafter - Only support corrugated steel sheets roof and cold-formed section purlins | L/180 |
| Portal frame rafter - With ceiling system | L/240 | |
| Portal frame rafter - With top running crane | L/400 | |
| Vertical Deflection | Mezzanine floor - Main beam | L/400 |
| Vertical Deflection | Mezzanine floor - Secondary beam | L/250 |
| Vertical Deflection | Purlins - Only support corrugated steel sheets roof | L/150 |
| Purlins - With ceiling system | L/240 | |
| Vertical Deflection | Corrugated roof steel sheet | L/150 |
| Lateral Deflection | Wall panel | L/100 |
| Lateral Deflection | Wind columns or wind truss structures | L/250 |
| Lateral Deflection | Wall beam - Only support corrugated steel sheet wall | L/100 |
| Wall beam - Support masonry wall | L/180 |
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