FI60 Flange Facer – Internally Mounted Precision Flange Refacing Tool with 59-inch Machining Range for ASME B16.5 Compliant Surfaces
Price:
11000USD-44000USD
MOQ:
1
Delivery Time:
5-7 days
Brand:
MT Portable Machine
Product Description
FI60 Flange Facer – Internally Mounted Precision Flange Refacing Tool (12.6–59")
The FI60 Flange Facer is a heavy-duty, internally mounted flange facing machine developed for accurate on-site restoration of large-diameter flange sealing surfaces. Covering a machining range from 12.6 to 59 inches (320-1500 mm) and an internal clamping range of 11.4 to 57 inches (290-1450 mm), it provides exceptional flexibility for demanding industrial maintenance tasks.
Designed to recondition flat face (FF), raised face (RF), RTJ, V-grooves, weld overlay surfaces, and other custom flange profiles, the FI60 ensures precise surface geometry and finishes in compliance with ASME B16.5 requirements. With optional pneumatic or electric servo drive systems, it delivers stable cutting performance and controlled feed for use across oil and gas facilities, power plants, petrochemical sites, and offshore platforms.
Specifications
| Item | FI60P (Pneumatic) | FI60E (Electric) |
|---|---|---|
| Drive Type | Pneumatic Motor (4.1 Hp / 3.0 kW) | Servo Motor (4.1 Hp / 3.0 kW) |
| Air Consumption | 2.9m³/min @ 0.6 MPa | N/A |
| Voltage | N/A | 380V, 50/60 Hz |
| Facing Diameter | 320-1500 mm (12.6"-59") | 320-1500 mm (12.6"-59") |
| ID Mounting Range | 290-1450 mm (11.4"-57") | 290-1450 mm (11.4"-57") |
| Feed Speed | 0.14,0.19,0.23,0.31,0.5,0.67 mm/rev | 0.14,0.19,0.23,0.31,0.5,0.67 mm/rev |
| Rotation Speed | 5-22 rpm | 0-40 rpm |
| Shipping Weight | 650 kg | 699 kg |
| Shipping Dimensions | 1480×725×1060 mm | 1480×725×1060 mm |
Product Advantages
Why Choose the FI60 Flange Facer?
- Large Diameter Machining Capability: Supports flange sizes up to 59", making it ideal for large-scale piping systems and critical equipment maintenance.
- Flexible Drive Configurations: Available with a Modec pneumatic motor for hazardous environments or a electric servo motor for accurate speed and torque control.
- Six Automatic Feed Rates: Multiple continuous feed settings produce uniform gramophone-style finishes that meet ASME B16.5 sealing specifications.
- High-Precision Mechanical Structure: Features NSK precision bearings combined with hardened, precision-ground V-guide rails to maintain alignment and cutting accuracy.
- Modular Internal Mounting System: Three interchangeable mounting bases with micro-adjustable jaws ensure quick centering, secure clamping, and repeatable setup.
- 360° Swivel Tool Post: Allows flexible tool orientation for complex groove machining and detailed flange profiles.
- Portable and Jobsite-Ready Design: Compact modular construction housed in a waterproof steel transport crate enables easy handling and rapid deployment in the field.
Application Industries
- Oil & Gas Refineries
- Petrochemical Plants
- Power Generation Facilities
- Offshore Platforms & Rigs
- Shipbuilding & Marine Repair
- Pipeline Construction & Maintenance
Flange Facer Machine Selection Table
| Model | Facing Diameter Range | ID/OD Mounting Range | Drive Type |
|---|---|---|---|
| FI14M | 1.07" to 14" (27.2-355.6 mm) | 1.07" to 10.63" (27.2-270 mm) | Manual |
| FE12P | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Pneumatic (1.0 kW) |
| FE12E | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Electric Servo motor (1.0 kW) |
| FI26P | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Pneumatic (1.0 kW) |
| FI26E | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Electric Servo motor (1.0 kW) |
| FI40P | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Pneumatic (1.7 kW) |
| FI40E | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Electric Servo motor (1.5 kW) |
| FI60P | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Pneumatic (3.0 kW) |
| FI60E | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Electric Servo motor (3.0 kW) |
| FI80P | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Pneumatic (3.0 kW) |
| FI80E | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Electric Servo motor (3.0 kW) |
Frequently Asked Questions (FAQ) - FI60 Flange Facer
Q1: What is the maximum and minimum flange size the FI60 can machine?
A: The FI60 Flange Facer can machine flanges with a facing diameter from 12.6 inches (320 mm) to 59 inches (1500 mm), and can be mounted internally on flanges with an inner diameter from 11.4 inches (290 mm) to 57 inches (1450 mm).
Q2: What motor options are available for the FI60 model?
A: The FI60 is available with two drive options: FI60P uses a Modec pneumatic motor (4.1 Hp / 3.0 kW), suitable for explosive or air-powered environments. FI60E uses a electric servo motor (4.1 Hp / 3.0 kW), providing precise speed control for highly accurate cuts.
Q3: Can the FI60 machine different flange face types such as RTJ and V-grooves?
A: Yes, the FI60 is capable of machining various flange face profiles including Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ), tongue and groove, lens ring, and V-groove profiles, as well as weld reparation tasks.
Q4: Is the machine portable and suitable for on-site operations?
A: Absolutely. The FI60 is modular, compact, and designed for field machining. It is supplied in a durable waterproof steel box and can be set up and operated in any orientation.
Q5: How many feed settings does the machine have?
A: The FI60 is equipped with 6 continuous auto-facing feeds for creating a precision gramophone finish (per ASME B16.5), and 6 auto-feed boring settings, enabling smooth and consistent machining operations.
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Company
MT Portable Machine
Location
No. 5-2, 95 Yanggang Road, Yangjian Town, Xishan District, Wuxi City, China
Contact Person
Zoey