FE12 External OD-Mounted Flange Facer: Professional In-Situ Resurfacing
Price:
4500USD-18000USD
MOQ:
1
Delivery Time:
5-7 days
Brand:
MT Portable Machine
Product Description
FE12 External OD-Mounted Flange Facer: Professional In-Situ Resurfacing
The FE12 series is a premier externally mounted machining solution engineered for the high-precision restoration of flange sealing surfaces. Specifically designed to resurface diameters from 0 to 12 inches (0-305 mm), this tool is the industry standard for repairing scarred, eroded, or warped flanges in the petrochemical, subsea, and power sectors.
By clamping to the outer diameter (OD), the FE12 eliminates the need to enter the pipe bore, providing a safer and more versatile setup for compact or specialized flange configurations. Whether on an offshore rig or a refinery floor, the FE12 delivers workshop-level flatness and surface texture.
SPECIFICATIONS
| Item | FE12P (Pneumatic) | FE12E (Electric) |
|---|---|---|
| Model | FE12P Flange Facing Machine | FE12E Flange Facing Machine |
| Drive Type | Pneumatic Motor, 1.34 Hp / 1.0 kW | Electric Servo Motor, 1.34 Hp / 1.0 kW |
| Power Supply | 1.3 m³/min @ 0.6 MPa | 220-240V, 50/60 Hz |
| Facing Diameter | 0-12 inches (0-305 mm) | 0-12 inches (0-305 mm) |
| OD Mounting Range | 2-17.7 inches (50-450 mm) | 2-17.7 inches (50-450 mm) |
| Feed Speeds | 0.125 mm/rev & 0.5 mm/rev | 0.125 mm/rev & 0.5 mm/rev |
| Rotation Speed | 45 RPM | 45 RPM |
| Shipping Weight | 94.5 Kg | 138 Kg |
| Shipping Dimensions | 830*620*580 mm (Plastic Box) | 1160*600*510 mm (Steel Box) |
PRODUCT ADVANTAGES
Why Choose the FE12 Flange Facer?
- Industrial Sealing Standards: Engineered to produce the exact phonographic (spiral serrated) finish required for gasket seat integrity. With dual feed settings (0.125mm / 0.5mm), it consistently meets or surpasses ASME B16.5 specifications.
- Superior Accessibility: The OD-mount architecture excels in restricted-access scenarios. Its low-profile design is the ideal choice for vertical pipe runs, overhead flanges, and tight spaces where internal mounting is impossible.
- High-Stability Drive Options:
- FE12P (Pneumatic): A 1.34 Hp air motor optimized for ATEX-certified zones and spark-sensitive field environments.
- FE12E (Electric Servo): A 1.34 Hp high-precision servo system providing ultra-stable torque for workshop fabrication and controlled environments.
- Extreme Precision Machining: Features preloaded high-rigidity bearings that suppress vibration, achieving a surface roughness of Ra 3.2-12.5 µm and a precise groove density of 30-55 per inch.
- Rapid Field Deployment: Equipped with quick-adjust clamping arms and housed in a reinforced, impact-resistant transit case for effortless mobility and setup.
APPLICATION INDUSTRIES
- Refinery & Chemical Turnarounds: Efficiently refacing leaky heat exchanger nozzles and reactor flanges.
- Offshore Maintenance: Corrosion repair on seawater cooling systems and ballast discharge flanges.
- Power Generation: Precision surfacing for high-pressure steam valves and turbine housing flanges.
- Midstream Pipeline Repair: On-site restoration of worn sealing faces on remote valve stations and pumping units.
FLANGE FACER MACHINE SELECTION TABLE
| Model | Facing Diameter Range | ID/OD Mounting Range | Drive Type |
|---|---|---|---|
| FI14M | 1.07" to 14" (27.2-355.6 mm) | 1.07" to 10.63" (27.2-270 mm) | Manual |
| FE12P | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Pneumatic (1.0 kW) |
| FE12E | 0-12" (0-305 mm) | 2-17.7" (50-450 mm) | Electric Servo motor (1.0 kW) |
| FI26P | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Pneumatic (1.0 kW) |
| FI26E | 4.72-27.56" (120-700 mm) | 3.78-28.35" (96-720 mm) | Electric Servo motor (1.0 kW) |
| FI40P | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Pneumatic (1.7 kW) |
| FI40E | 6-40" (153-1000 mm) | 5.7-35.8" (145-910 mm) | Electric Servo motor (1.5 kW) |
| FI60P | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Pneumatic (3.0 kW) |
| FI60E | 12.6-59" (320-1500 mm) | 11.4-57" (290-1450 mm) | Electric Servo motor (3.0 kW) |
| FI80P | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Pneumatic (3.0 kW) |
| FI80E | 26.34-80" (670-2032 mm) | 31.1-74.8" (790-1900 mm) | Electric Servo motor (3.0 kW) |
Frequently Asked Questions (FAQ) - FE12 Flange Facer
Q1: Does the pneumatic motor require an FRL?
A1: Yes. The FE12P is equipped with an SMC-brand Filter-Regulator-Lubricator (FRL) and air hose as standard. The FRL filters impurities, regulates air pressure, and provides consistent pneumatic oil lubrication. Before operating the machine, ensure the FRL is properly connected and filled with pneumatic oil according to the user manual.
Q2: What are the motor specifications for the electric version?
A2: The FE12E features a 1.0 kW servo motor with a 5-meter cable and remote control box. It supports stepless speed adjustment, forward/reverse rotation, and jog control. The servo motor offers high torque even at low speeds, ensuring stable and precise machining.
Q3: Are cutting inserts included with the machine? What type?
A3: Yes. The FE12 includes a complete tool kit with tool arms and one box (5 pcs) of Kennametal DCGT11T304HP inserts. These high-performance inserts are widely available, and compatible replacements can be sourced locally.
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Company
MT Portable Machine
Location
No. 5-2, 95 Yanggang Road, Yangjian Town, Xishan District, Wuxi City, China
Contact Person
Zoey