500L Automatic High Shear Vacuum Emulsifying Mixer for Cosmetic Soap

Product Introduction

Features:
1. Vacuum defoaming function can make the materials meet the requirement of being aseptic.
2. The main boiler lid adopts the lifting system, it is easy to clean and the cleaning effect is more obvious, the main boiler adopts a tilting discharge.
3. The main tank can be heated and cooled with an electric heating function.
4. Adopts imported electric appliances which can meet international standards.
5. Contacted parts are made of SS316L, the wall scraper is made of PTFE.

Work Principle

Following pre-heating in dedicated water and oil boilers, the material mixture is vacuum-transferred into the emulsification vessel where a bidirectional cutting system—comprising a scraping assembly and center impeller—drives downward flow to the homogenizer via integrated compression and folding mechanisms. High tangential rotor velocity and high-frequency mechanical energy induce compound stresses within the stator-rotor clearance zone, including hydraulic shear, centrifugal extrusion, interfacial friction, impact tearing, and turbulent dissipation. This achieves rapid particle size reduction, emulsification, and homogenization of normally immiscible solid-liquid-gas phases, yielding stabilized premium products. Critical process enhancements include vacuum operation eliminating entrained air bubbles, GMP-compliant sanitation through SUS316L electropolished product-contact surfaces, and narrow-gap shear geometry preventing thermal degradation.

Application

1. Daily Chemical & Cosmetics Industry:
Such as baby cream, skin cream face cream, shaving cream, shaving cream, cream shampoo, toothpaste, cold cream, sunscreen cream, face cleanser, moisture cream, detergent, shampoo etc;
2. Food Industry:
Sauce, cheese, oral, nutrition, infant food, chocolate, sugar and tomato paste etc;
3. Pharmacy Industry:
Latex, emulsions, salves (ointments), oral syrup, liquid. etc;
4. Chemical Industry:
Latex, sauce, saponification products, paints, coatings, resins, adhesives, lubricants and so on.