Changzhou Tiangong Forging Co., Ltd.
                                                                                                           
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32 Years
Since 1994
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Customized Forged Crane Pulley Wheel For Quay Bridge Container Cranes

Price Negotiable
Price: USD500-USD2000/piece
MOQ: 1
Delivery Time: 30days
Brand: Tiangong
Product Description

Customized forged wheels for quay cranes, bridge cranes, and container cranes. Our customized forged crane wheels are engineered for demanding applications in port handling equipment such as quay cranes, bridge cranes, and container cranes. Manufactured through precision forging and heat treatment processes, these wheels offer superior mechanical strength, excellent wear resistance, and extended service life, even under heavy-duty and high-load conditions.


Key Features:

  • Material Options: 42CrMo or tailored alloy steel grades upon request.

  • Heat Treatment: Normalizing, tempering, or induction hardening to achieve optimal surface hardness and core toughness.

  • Customization: Available in various diameters, rim profiles, and hub configurations to match your specific crane system requirements.

  • Load Capacity: Designed to handle high axial and radial loads with excellent fatigue resistance.

  • Precision Machining: All wheels are CNC-machined and inspected to ensure strict dimensional tolerance and perfect roundness.

Applications:
These forged wheels are widely used in heavy-duty lifting equipment operating in port terminals, shipyards, intermodal yards, and industrial plants. They are suitable for both single and double-flanged wheel configurations and meet the operational standards of leading crane systems worldwide.


Advantages:

  • Long-lasting performance in harsh environments

  • Reduced maintenance and replacement costs

  • High reliability and safety under continuous operation

  • Support for OEM or custom drawings

Advanced Laboratory Testing Capabilities

To ensure the highest standards of product quality and performance, our in-house laboratory is equipped with a comprehensive range of advanced testing instruments:

  • Optical Emission Spectrometer (OES): Performs rapid and accurate analysis of chemical composition to verify raw material and alloy conformity.

  • Servo-Controlled Universal Testing Machine: Measures tensile strength, yield strength, and elongation properties under various load conditions.

  • Impact Testing System with Cryogenic Chamber: Evaluates impact toughness at both ambient and sub-zero temperatures, ensuring reliability in extreme environments.

  • Brinell & Rockwell Hardness Testers: Assess surface and core hardness to confirm heat treatment effectiveness and material durability.

  • Ultrasonic Testing (UT) Device: Detects internal discontinuities and subsurface defects with high sensitivity for critical safety applications.

  • Metallurgical Microscope: Provides microstructural analysis of grain size, phase distribution, and heat treatment results.

  • Programmable Muffle Furnace: Enables precise thermal simulations for metallurgical evaluation and process validation.

Item Details
Product Name Customized forged wheels for quay cranes, bridge cranes, and container cranes
Material Grades - Carbon and Alloy Steels: 42CrMo, 18CrNiMo7-6, 20CrNi2Mo, 4340, 35CrMo, 20CrMnTi, 20CrMnMo
Forging Equipment - Hydraulic Hammers: 5T, 8T, 12T - Supports large-section open die forging 
Manufacturing Process Forging → Heat Treatment → Rough Machining → Dimensional & NDT Inspection
Forging Ratio ≥ 3.0 — Ensures fine grain refinement, enhanced tensile strength, and excellent internal soundness for heavy-duty operation
Applications Precision-forged components for: - Gearbox main shafts - Thrust flanges and coupling hubs - Marine transmission and propulsion shafts - Rudder stocks and steering gear drives - Suitable for both marine and industrial mechanical systems
Delivery Conditions - N+T (Normalized + Tempered): For pre-machined rough parts
Testing & Inspection - Chemical Analysis: Optical Emission Spectrometry - Mechanical Tests: Tensile , Impact , Hardness  - NDT: UT , MT  - Dimensional Control: Bore dial indicators, precision micrometers 

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Changzhou Tiangong Forging Co., Ltd.
Location Wangxia Village, Luoxi Town, Xuejia Town, Xin Bei District, Changzhou City, Jiangsu Province, China
Contact Person Mia Liu

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