Customized Production Of Cylindrical, Shaft, Gear Or Block Alloy Steel Forgings
Customized production of cylindrical, shaft, gear or block alloy steel forgings. We offer customized production of forged alloy steel components in a wide range of shapes, including cylindrical blanks, forged shafts, gear blanks, and rectangular or square blocks. Each forging is tailored to meet your precise specifications in terms of size, material grade, mechanical performance, and surface condition.
Using advanced open die and closed free forging techniques, we produce alloy steel forgings with excellent internal soundness, grain flow orientation, and metallurgical integrity—ready for subsequent machining and heat treatment.
Available Shapes:
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Cylindrical forgings: solid round bars or hollow cylinders
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Forged shafts: straight, stepped, or spline shafts
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Gear blanks: round discs with or without hubs, pre-machined or rough
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Block forgings: rectangular, square, or custom-shaped blocks for heavy-duty applications
Material Grades (examples):
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42CrMo / 42CrNiMo / 18CrNiMo7-6 – high-strength alloy steels for mechanical parts
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20CrMnTi – carburizing and quenching steels for gears
Key Features:
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Custom forging weight range: 100 KG to 7000 KG
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Superior mechanical properties after heat treatment
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Uniform internal structure, no porosity or segregation
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100% ultrasonic tested, with optional third-party inspection
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CNC pre-machining and surface treatment available upon request
Applications:
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Wind power equipment (shafts, gear blanks)
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Heavy machinery and transmission systems
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Mining, port, and oilfield equipment
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Power generation and shipbuilding industries
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Hydraulic systems and pressure equipment
| Product Name | Customized production of cylindrical, shaft, gear or block alloy steel forgings |
| Material | 4140,4130,18CrNiMo7-6,4340,4330,1.7225,35# 45# 20CrMnTi 20CrNi2Mo 20CrMnMo 18CrNiMo7-6 42CrMo 20CrNo 35CrMo |
| Equipment | 5 TON, 8 TON, 12 TON Hydralic hammer |
| Apply for | Heavy Industry |
| Manufacturing Process | Forging+heat treatment+rough machining |
| Forging ratio | ≥3 Offers the assurance of boosted structural robustness, a refined internal density, and a considerably improved lifespan when subjected to the rigors of challenging lifting tasks. |
| Delivery terms | Rough machining(N+T) |
| Test equipment | Spectrograph, UT device, tensile and impact test machine, metalloscope,external micrometer, bore dial indicator, hardness testing device and so on. |
| Service | Our end-to-end service solution manages the entire journey of your components: from the initial forging to final maritime delivery, including all intermediate processing, heat treatment, meticulous finish machining, secure packaging, local transport, customs clearance, and overseas shipment. We operate with a firm focus on understanding and fulfilling customer requirements, underpinned by an unwavering dedication to superior product quality. |
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.