High Throughput Automated Powder Coating Line For Mass Automatic Powder Coating Machine
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
High Throughput Automated Powder Coating Line
Our High-Throughput Automated Powder Coating Line is engineered for mass production applications, featuring a continuous conveyor system that handles large product volumes simultaneously. The powder application and curing processes are optimized for maximum speed while maintaining superior coating quality. This industrial-grade solution is ideal for coating consumer electronics and other high-volume products, significantly increasing production output.
Technical Specifications
Drying Furnace Burner & Heating System
- Two sets of 500,000-calorific gas burners
- Temperature range: Adjustable from room temperature to 250℃
- Bottom-mounted heating system within curing furnace
- Combustion chamber dimensions: 2200mm × 1200mm × 1200mm
- Furnace construction: 100mm thick folded plate with 120K sisal rock wool and aluminum silicate wool insulation
- Modular screw structure for easy disassembly and installation
- Combustion chamber panel: SUS304 1.5T stainless steel seamless welding
- Combustion chamber edge plate: 1.5T galvanized plate with reinforced bending
- Exterior powder coating and curing finish
- Seamless welded inner tank forming heat conversion chamber
- Maintenance and cleaning ports: 450×450mm
- Curing furnace fan: Oil-cooled insulation centrifugal air supply fan, 5.5KW power, 4800m³ air volume
Gas Burner System
- Model: 500,000 kcal burner with combustion chamber hot air circulation system
- Stainless steel gas burner with adjustable size and flame control
- Master control system operation
- Heating time: Approximately 15 minutes
- One-year burner quality guarantee
- Integrated sound and light alarm indicators for easy operation
Process Flow
Loading → Spray Pre-degreasing & Residue Removal → Main Degreasing (Swimming + Ultrasonic + Heating) → Spray Water Washing (I) → Spray Water Washing (II) → Activation (Swimming) → Spray Washing (3) → Spray Washing (4) → Swimming Passivation → Spray Washing (5) → Spray Washing (6) → Pure Water Cleaning + Automatic Blow Water → Dehydration Drying Furnace → Natural Cooling → Online Roasting → Anti-pull Installation Baking → Automatic Powder Spraying Cabinet → Hurricane Recovery Powder Supply Center → Secondary Recovery System → Grinding Cabinet → Curing Oven Drying → Natural Cooling → QC Inspection → Unloading → Packaging
Pretreatment Process Timing
| Process | Time | Process | Time |
|---|---|---|---|
| Spray Pre-oil Removal | 1.5 min | Swimming Type Main Activated | 4-5 min |
| Swimming Type Main Oil Removal | 4-5 min | Spray Washing 3 | 1.5 min |
| Spray Washing 1 | 1.5 min | Spray Washing 4 | 1.5 min |
| Spray Washing 2 | 1.5 min | Swimming Type Passivation | 4-5 min |
| Spray Washing 5 | 1.5 min | Spray Washing 6 | 1.5 min |
| Pure Water Wash | 1.5 min |
Typical Applications
Design Standards: Our production line equipment incorporates universal and standard components in structural design to maximize automation. We prioritize improved production working environments and labor health conditions while adhering to relevant national and industrial standards and safety measures.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang