Energy Saving Automated Powder Coating Line AC 220V Powder Coat Paint Line
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Energy Saving Automated Powder Coating Line AC 220V
Our Energy-Saving Automated Powder Coating Line is specifically designed for outdoor equipment applications. Featuring an energy-efficient curing oven with advanced heating technology, this system significantly reduces power consumption while maintaining optimal performance. The powder booth is engineered to operate effectively in outdoor-like environments, providing superior protection against dust and moisture.
Key Applications
This automated line is ideal for coating outdoor equipment including garden furniture, playground equipment, and other exterior components, ensuring long-lasting protection against environmental elements.
Powder Curing Furnace Specifications
Design Features
- Hot air circulation heating system with adjustable temperature range from ambient to 220℃
- Furnace body constructed with rock wool sandwich color steel panels featuring labyrinth sealing
- Natural exhaust port maintains organic solvent levels within controllable range
- Adjustable return air outlets ensure optimal hot air mixing
- Insulated air pipes minimize heat loss and maintain workshop temperature
Material Specifications
- Dimensions: L60000mm × W1200mm × H2500mm
- Furnace frame: 100x100xT2.0 square tube welding, 2500mm height
- Panels: 0.8t color coated outer plate, 0.8t galvanized inner plate
- Insulation: 100kg/m³ × 100mm rock wool board
- Internal/external air pipes: 1.5t galvanized plate construction
Heating System
- 2 sets of 400,000-calorie gas burners with heating systems
- Combustion chamber: L2200mm × W1200mm × H1200mm
- Combustion chamber panel: 304 stainless steel 1.5t, seamless welding
- Fixed furnace air fan: 7.5KW oil-cooled insulation centrifugal blower
- Air volume: 6800m³ per unit
Control & Safety Systems
- PLC programming control system
- Heating time: approximately 15 minutes
- Visual and audible alarm indicators for easy troubleshooting
- One-year warranty on burner components
Environmental Compliance
- Dual activated carbon treatment systems for smoke removal
- 2 smoke hoods (500×1400mm) at furnace openings
- φ400mm spiral duct system with 120m total length
- 7.5kw low-speed belt fan for exhaust
- 15m discharge height meeting environmental standards
Automated Powder Coating Process Flow
Loading → Spray Pre-degreasing → Main Degreasing (Swimming + Ultrasonic + Heating) → Spray Water Washing (I) → Spray Water Washing (II) → Activation (Swimming) → Spray Washing (3) → Spray Washing (4) → Passivation (Swimming) → Spray Washing (5) → Spray Washing (6) → Pure Water Cleaning → Automatic Water Blow-off → Dehydration Drying → Natural Cooling → Online Roasting → Anti-pull Installation → Automatic Powder Spraying → Hurricane Recovery → Powder Supply Center → Secondary Recovery → Grinding → Curing Oven Drying → Natural Cooling → QC Inspection → Unloading → Packaging
Pretreatment Process Timing
| Process | Time | Process | Time |
|---|---|---|---|
| Spray Pre-oil Removal | 1.5 min | Spray Washing 5 | 1.5 min |
| Swimming Main Oil Removal | 4-5 min | Spray Washing 6 | 1.5 min |
| Spray Washing 1 | 1.5 min | Pure Water Wash | 1.5 min |
| Spray Washing 2 | 1.5 min | ||
| Swimming Activation | 4-5 min | ||
| Spray Washing 3 | 1.5 min | ||
| Spray Washing 4 | 1.5 min | ||
| Swimming Passivation | 4-5 min |
Quality & Safety Standards
Our production line incorporates standardized components and general parts in structural design to maximize automation levels. We prioritize improved production working environments and labor health conditions, strictly adhering to relevant national and industrial standards while implementing comprehensive safety measures.
Application Examples
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang