Automated Powder Coating Line for High - Gloss Finishes on Appliance Parts
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Automated Powder Coating Line for High-Gloss Finishes on Appliance Parts
Our Automated Powder Coating Line delivers exceptional mirror-like high-gloss finishes for appliance parts through specialized polishing and curing processes. Engineered for precision powder application, this system enhances both aesthetic appeal and durability for components like water heaters and air conditioner casings.
Key System Components
Wagner Powder Electrostatic Spray System:
- 8 sets of automatic powder spraying guns
- 4 sets of manual powder guns
- Advanced imported Wagner powder spraying technology
- Next-generation electrostatic spraying equipment
System Features
- Optimized design with compact, aesthetically pleasing structure
- Fully sealed controller body prevents powder leakage and circuit shorts
- Lightweight split high-voltage electrostatic powder gun (480g)
- Superior coverage for flat surfaces, negative corners, and complex geometries
- High powder utilization rate with uniform, repeatable spraying effects
- Compatible with all powder types including metal powders
- Unique needle flow design prevents powder accumulation
- Stainless steel powder bucket for easy cleaning
- Advanced powder transfer pump with easy-clean internal design
Technical Specifications
| Electronic Controller | Air Control | Powder Pistol |
|---|---|---|
| Input voltage: single phase 220V 50HZ | Electrovalve control power: 24VDC | Input air pressure: 0-18VAC |
| Input power: 50VA | Input pressure: 0-8bar | Power frequency: ~20KHZ |
| Output voltage: 0-18VAC | Output pressure: 0-5bar | Input current: up to 0.8A |
| Output frequency: ~20KHZ | Output current: up to 0.8A | |
| Safety standard: IP54 | Output voltage: 0-100KVDC | |
| Spray gun weight: ~480g | Output powder: 480g/min (at 5 bar) | |
| Control pneumatic voltage: 24VDC | Power cable: ~2m |
Coating Process Flow
Loading → Spray pre-degreasing & residue removal → Main degreasing (swimming + ultrasonic + heating) → Spray water washing (I) → Spray water washing (II) → Activation (swimming) → Spray washing (3) → Spray washing (4) → Swimming passivation → Spray washing (5) → Spray washing (6) → Pure water cleaning + automatic blow water → Dehydration drying → Natural cooling → Online roasting → Anti-pull installation baking → Automatic powder spraying → Hurricane recovery powder supply → Secondary recovery system → Grinding → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Pretreatment Process Timing
| Process | Time | Process | Time |
|---|---|---|---|
| Spray pre-oil removal | 1.5 min | Spray washing 5 | 1.5 min |
| Swimming main oil removal | 4-5 min | Spray washing 6 | 1.5 min |
| Spray washing 1 | 1.5 min | Pure water wash | 1.5 min |
| Spray washing 2 | 1.5 min | ||
| Swimming activation | 4-5 min | ||
| Spray washing 3 | 1.5 min | ||
| Spray washing 4 | 1.5 min | ||
| Swimming passivation | 4-5 min |
Customer Applications
Our production equipment is designed for maximum versatility, accommodating diverse product specifications while ensuring future upgrade convenience and cost-effectiveness for customer facility modifications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang