Precision Controlled Automated Powder Coating Line Electronics Powder Coating Unit
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Precision Controlled Automated Powder Coating Line for Electronics
Our automated powder coating unit features electrostatic flocking technology for unparalleled precision in electronics component coating. The adjustable spray gun achieves minimum coating thickness of 20μm with ±2μm accuracy, handling up to 2000 small parts per hour. The enclosed booth design minimizes dust interference, ensuring clean coating environments for circuit boards, electronic housings, and connectors.
Ultrasonic System Specifications
| Parameter | Specification |
|---|---|
| Ultrasonic Cleaning Tank Size | D100 × L400 × H1000mm × 16 sets |
| Material | SUS304#2.5T Stainless Steel |
| Surface Treatment | Electroplating Hard Lo |
| Number of Shock Heads | 48 |
| Ultrasonic Power | 2.4kW |
| Ultrasonic Frequency | 28kHz |
For complete technical solutions and customized designs based on your product requirements and factory layout, please contact us.
Automated Powder Coating Process Flow
Loading → Spray Pre-degreasing & Residue Removal → Main Degreasing (Swimming + Ultrasonic + Heating Cleaning) → Spray Water Washing (I) → Spray Water Washing (II) → Activation by Swimming → Spray Washing (3) → Spray Washing (4) → Swim Lay Type Passivation → Spray Washing (5) → Spray Washing (6) → Pure Water Cleaning + Adjustable Automatic Blow Water → Water Drip Removal → Dehydration Drying Furnace → Natural Cooling → Online Roast → Under Belt Anti-pull Installation Baked → PP Board Automatic Coating Powder Spraying Cabinet → Hurricane Recovery Powder Supply Center → Secondary Recovery System → Grinding Cabinet → Curing Oven Drying → Natural Cooling → QC Inspection → Unloading → Packaging
Power Requirements
| Component | Power Consumption |
|---|---|
| Fully Automatic Powder Coating Line | Three-phase 380V/50Hz |
| Total Power Demand | Approximately 125KW/H |
| Suspended Conveyor | 4KW × 2 units = 8KW |
| Pre-oil Removal | 2.2KW × 1 |
| Swimming Type Main Oil Removal | 3KW × 10 ultrasonic units |
| Water Spray | 2.2KW × 7 sets = 15.4KW |
| Conveyor Belt | 0.75KW × 2 sets = 1.5KW |
| Smoke Exhaust | 7.5KW |
| Drying Furnace Circulating Fan | 7.5KW × 1 unit |
| Curing Furnace Circulating Fan | 5.5KW × 2 units = 11KW |
| Powder Cabinet Fan | 30KW |
| Air Compressor (50 HP) | 37KW (installed by customer) |
Note: 1) Customer shall provide 1-inch water pipe for tap water and drainage pipe of more than 3 inches installed to designated interface.
2) Main power supply: line to be arranged to the main switch of the control cabinet.
2) Main power supply: line to be arranged to the main switch of the control cabinet.
System Components
This production line is dedicated to aluminum product surface treatment and includes: automatic pretreatment system, hanging conveying system, dehydration furnace, drying curing furnace (heating system), automatic powder recovery cabinet, large cyclone, secondary recovery system, two-dimensional reciprocating machine, grating recognition system, isolation room, air ducts, sample cabinet, two PVC conveying curing furnace lines, and PLC programming centralized electrical control system.
Application Gallery
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang