Customizable Automated Powder Coating Equipment With 3D Spraying Function For Complex Shaped Products
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Customizable Automated Powder Coating Equipment With 3D Spraying Function
Our customizable automated powder coating plant features advanced 3D spraying technology that enables uniform coating application on complex-shaped products. Utilizing precision robotic arms with 360° spraying capability, this system ensures complete coverage of even the most intricate geometries. The coating thickness can be precisely controlled between 30-150μm, and the modular design allows for customization to meet specific production requirements.
Key Features
- 3D robotic spraying with 0°-360° coverage capability
- Precise coating thickness control (30-150μm)
- Modular structure for custom configurations
- Quick color change system (approximately 20 minutes)
- Advanced powder recovery and recycling
- Touch screen digital control system
Quick Color Change System
Our economical quick color change system enables complete spray booth cleaning and color transition in approximately 20 minutes. The system features:
- 120mm sandwich PP engineering plastic spray chamber construction
- Self-cleaning function with high-efficiency cyclone and filter recovery
- Negative pressure powder supply system for material savings
- Automatic bottom flip structure for uniform cleaning
- Air knife cleaning system for zero powder residue
- Integrated powder pump in cyclone hopper
Production Process Flow
Loading → Spray Pre-degreasing → Main Degreasing (Swimming + Ultrasonic + Heating) → Spray Water Washing (I) → Spray Water Washing (II) → Activation → Spray Washing (3) → Spray Washing (4) → Passivation → Spray Washing (5) → Spray Washing (6) → Pure Water Cleaning → Automatic Water Removal → Dehydration Drying → Natural Cooling → Online Roasting → Anti-pull Installation → Automated Powder Spraying → Hurricane Recovery → Secondary Recovery → Grinding → Curing Oven Drying → Natural Cooling → QC Inspection → Unloading → Packaging
Power Requirements
| Component | Power Consumption |
|---|---|
| Fully Automatic Powder Coating Line | Three-phase 380V/50Hz |
| Total Power Demand | Approximately 125KW/H |
| Suspended Conveyor | 4KW × 2 units = 8KW |
| Pre-oil Removal | 2.2KW × 1 unit |
| Main Oil Removal System | 3KW × 10 ultrasonic units |
| Water Spray System | 2.2KW × 7 sets = 15.4KW |
| Conveyor Belt | 0.75KW × 2 sets = 1.5KW |
| Smoke Exhaust | 7.5KW |
| Drying Furnace Circulating Fan | 7.5KW × 1 unit |
| Curing Furnace Circulating Fans | 5.5KW × 2 units = 11KW |
| Powder Cabinet Fan | 30KW |
| Air Compressor (50 HP) | 37KW (customer installed) |
Additional Requirements: Customer to provide 1-inch water pipe for tap water, drainage pipe exceeding 3 inches, and main power supply connection to control cabinet.
Application Examples
Custom Technical Solutions
We provide complete customized technical solutions based on your specific product requirements and factory layout. Contact us for a comprehensive automated powder coating system design tailored to your manufacturing needs.
Company Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City - the global manufacturing capital, is a professional manufacturer of high-precision surface treatment equipment. Our product range includes ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and peripheral supporting equipment. We provide turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services, supported by comprehensive quality management systems and strong technical expertise.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang