High Accuracy Automatic Powder Coating System With Plasma Pretreatment For Metal Products
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
High Accuracy Automatic Powder Coating System With Plasma Pretreatment
This automated powder coating assembly features plasma pretreatment technology that improves powder adhesion on metal surfaces by 40%. The precision-controlled powder spraying system achieves coating thickness tolerance of ±1.5μm with a production capacity of 800-1200 medium-sized metal parts per hour. The compact yet sturdy structure integrates easily into existing production lines, making it ideal for metal hardware, automotive body parts, and metal pipes while providing long-lasting, corrosion-resistant coatings.
Powder Coating System Components
Fully Automatic Recovery Powder Cabinet System
Complete powder spraying system includes:
- Fully automatic recovery powder spraying cabinet
- Large cyclone recovery system
- Air supply center
- Automatic spraying reciprocating machine
- Manual spraying stations
- Secondary powder recovery system
- Automatic and manual powder spraying guns
Cyclone Quick Color Changing Spray Booth Features
- Large cyclone two-stage powder recovery system with high efficiency and cost reduction
- Advanced external hand-spraying platform for operator comfort and accessibility
- European cyclone technology with single separation rate exceeding 97%
- Back filter with blowback filter element recovery - high efficiency, low noise
- Automatic recycling and powder screening system for pollution-free powder circulation
- Flap mechanism and pulse air flow automatic cleaning system for timely powder recovery
For complete technical solutions: Contact us for customized designs based on your product technical requirements and factory layout.
Automated Powder Coating Process Flow
Loading → Spray pre-degreasing and residue removal → Main degreasing (swimming + ultrasonic + heating cleaning) → Spray water washing (I) → Spray water washing (II) → Activation by swimming → Spray washing (3) → Spray washing (4) → Swim lay type passivation → Spray washing (5) → Spray washing (6) → Pure water cleaning + adjustable automatic blow water → Water drop removal → Dehydration drying furnace → Natural cooling → Online roasting → Under belt anti-pull installation baking → Automatic coating powder spraying cabinet → Hurricane recovery powder supply center → Secondary recovery system → Grinding cabinet → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Power Specifications
| Component | Power Consumption |
|---|---|
| Fully automatic powder coating line | Three-phase 380V/50Hz |
| Total power demand | Approximately 125KW/H |
| Suspended conveyor | 4KW × 2 units = 8KW |
| Pre-oil removal | 2.2KW × 1 unit |
| Swimming type main oil removal | 3KW × 10 ultrasonic units |
| Water spray | 2.2KW × 7 sets = 15.4KW |
| Conveyor belt | 0.75KW × 2 sets = 1.5KW |
| Smoke exhaust | 7.5KW |
| Drying furnace circulating fan | 7.5KW × 1 unit |
| Curing furnace circulating fan | 5.5KW × 2 units = 11KW |
| Powder cabinet fan | 30KW |
| Air compressor (50 HP) | 37KW (installed by customer) |
Customer Requirements:
1) Provide 1-inch water pipe for tap water and 3-inch drainage pipe to designated interface
2) Main power supply: line arranged to main switch of control cabinet
1) Provide 1-inch water pipe for tap water and 3-inch drainage pipe to designated interface
2) Main power supply: line arranged to main switch of control cabinet
Company Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City - the global manufacturing capital, is a professional manufacturer of high-precision surface treatment equipment. Our comprehensive product range includes ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and peripheral supporting equipment and consumables. We provide complete turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services supported by comprehensive quality management systems and strong technical expertise.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang