High Throughput Automated Powder Coating Systems With Turbo Charged Spraying For Construction Materials
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
High Throughput Automated Powder Coating Systems
Advanced automated powder coating setup featuring turbo-charged spraying technology designed specifically for construction materials manufacturing.
System Overview
Our automatic powder coating system incorporates turbo-charged spraying technology that increases spraying speed by 50% compared to standard systems. Engineered to handle large-sized construction materials including steel profiles, aluminum panels, and pipes, this high-throughput system operates at conveyor speeds of 1-4m/min with maximum part weight capacity of 1000kg. The intelligent temperature control system in the curing oven ensures perfect finish quality for construction material manufacturers.
Transmission System Specifications
- Horizontal all-in-one motor: 4kw × 2 (dual drive special)
- Hoist box: 2 sets
- Control system: 2 sets
- Frequency converter: 4kw × 2 sets
- Transmission seat: 2 sets
- Belt pulley: 2 sets
- Chain wheel: 2 sets / chain: 2 types
- Triangle belt: 4 types
- Hardware accessories: 1 type
- Hanging device: 2900 sets of fish scale hanging device
- Secondary lifting equipment: provided by customer or customized
For complete technical solutions of our Automatic Powder Coating System, please contact us. We provide customized designs based on your specific product technical requirements and factory layout.
Production Process Flow
Loading ⇒ Spray pre-degreasing and residue removal ⇒ Main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ Spray washing (3) ⇒ Spray washing (4), swim lay type passivation, spray washing (5) ⇒ Spray washing (6) ⇒ Pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ Under a belt anti-pull installation baked ⇒ On a PP board make automatic coating powder spraying cabinet ⇒ Hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling ⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power Requirements
| Component | Power Specification |
|---|---|
| Fully automatic powder coating line | Three-phase 380V/50Hz |
| Total power demand | Approximately 125KW/H |
| Suspended conveyor | 4KW × 2 units = 8kw |
| Pre-oil removal | 2.2KW × 1 |
| Swimming type main oil removal | 3KW × 10 ultrasonic units |
| Water spray | 2.2KW × 7 sets = 15.4KW |
| Conveyor belt | 0.75KW × 2 sets = 1.5kw |
| Smoke exhaust | 7.5kw |
| Circulating fan of drying furnace | 7.5KW × 1 unit |
| Power of circulating fan in curing furnace | 5.5KW × 2 units = 11kw |
| Fan of the powder cabinet | 30kw |
| Air compressor 50 HP | 37kw (installed by customer) |
Additional Requirements:
1) Customer shall provide 1-inch water pipe for tap water and drainage pipe of more than 3 inches installed to designated interface
2) Main power supply: line arranged to main switch of control cabinet
1) Customer shall provide 1-inch water pipe for tap water and drainage pipe of more than 3 inches installed to designated interface
2) Main power supply: line arranged to main switch of control cabinet
Customer Applications
Company Profile
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. We are professional manufacturers of high-precision surface treatment equipment, offering a comprehensive range including ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and peripheral supporting equipment and consumables. We provide complete turnkey surface treatment projects for our customers, integrating independent research and development, production manufacturing, installation training, and after-sales service with a comprehensive quality management system and strong technical capabilities.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang