Flexible Fitness Equipment Automatic Powder Spraying Machine With Quick Change Powder Hopper
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Flexible Automatic Powder Coating Line with Quick-Change Powder Hopper
This automatic powder coating line features a quick-change powder hopper system that enables color changes in under 5 minutes. Capable of handling various powder types including metallic and matte finishes, the system accommodates products such as bicycles, motorcycles, and fitness equipment with a conveyor width of 1.2m and adjustable speed range of 0.3-2.5m/min.
Key Features & Technical Specifications
Spray Booth Design
- Engineered plastic construction minimizes powder absorption for easy cleaning and rapid color changes
- Internal flat bottom with single pipe exhaust system enhances operator accessibility
- Integrated lighting and lightweight design allows personnel entry with extended air blow pipe for internal cleaning
Cyclone Recovery System
- Self-cleaning large cyclone eliminates manual cleaning during color changes
- Optimized design achieves high powder separation efficiency up to 95%
- Upper cyclone section features self-cleaning capability through high wind speed
- European technology implementation maximizes powder savings
For complete technical solutions and customized automatic powder coating system designs based on your product requirements and factory layout, please contact our engineering team.
Production Process Flow
Loading → Pre-degreasing & residue removal → Main degreasing (swimming + ultrasonic + heating) → Water washing (I) → Water washing (II) → Activation (swimming) → Spray washing (3) → Spray washing (4) → Passivation → Spray washing (5) → Spray washing (6) → Pure water cleaning + automatic blow water → Drying → Natural cooling → Online roasting → Anti-pull installation baking → Automatic powder spraying → Hurricane recovery → Powder supply center → Secondary recovery → Grinding → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Power Requirements
| Component | Power Consumption |
|---|---|
| Fully automatic powder coating line | Three-phase 380V/50Hz |
| Total power demand | Approximately 125KW/H |
| Suspended conveyor | 4KW × 2 units = 8KW |
| Pre-oil removal | 2.2KW × 1 unit |
| Main oil removal (swimming type) | 3KW × 10 ultrasonic units |
| Water spray system | 2.2KW × 7 sets = 15.4KW |
| Conveyor belt | 0.75KW × 2 sets = 1.5KW |
| Smoke exhaust | 7.5KW |
| Drying furnace circulating fan | 7.5KW × 1 unit |
| Curing furnace circulating fan | 5.5KW × 2 units = 11KW |
| Powder cabinet fan | 30KW |
| Air compressor (50 HP) | 37KW (customer installed) |
Installation Requirements: Customer to provide 1-inch water pipe for tap water, drainage pipe exceeding 3 inches, and main power supply connection to the control cabinet main switch.
Application Examples
Manufacturer Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City, is a professional manufacturer of high-precision surface treatment equipment. Our comprehensive product range includes ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning systems, complete spraying lines, passivation acid washing equipment, anodizing systems, electroplating equipment, industrial pure water machines, water reclamation systems, tunnel drying furnaces, and supporting equipment. We provide turnkey surface treatment solutions with integrated R&D, manufacturing, installation, training, and after-sales services backed by robust quality management systems and technical expertise.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang