Industrial Automated Passivation System Aluminum Alloy Die Castings Passivation Line
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
75 days
Brand:
Hongshun
Product Description
Industrial Automated Passivation System for Aluminum Alloy Die Castings
This automatic production line is specifically designed for passivation and film formation of aluminum alloy die-castings. The system integrates precision cleaning, passivation, and film formation processes into a single automated workflow, delivering consistent, high-quality results for industrial applications.
Passivation Line Overview
Engineered for aluminum alloy die-castings, this automated production line combines multi-stage ultrasonic cleaning to remove casting residues and oils with a chemical passivation module that forms a dense oxide layer to enhance corrosion resistance. The advanced film formation technology ensures superior surface protection.
With PLC-controlled processes, the system guarantees consistent quality while reducing human error. The modular design facilitates seamless integration with existing die-casting workflows, making it ideal for automotive parts, electronics casings, and architectural components. Compliant with international standards (ISO, ASTM), this line increases production efficiency by 40% while minimizing chemical waste.
Keywords: aluminum alloy die-casting passivation line, automatic film formation system, ultrasonic cleaning equipment, anodizing production line
Automated Passivation System Process
Manual feeding ⇒ Ultrasonic degreasing No.1 ⇒ Ultrasonic degreasing No.2 ⇒ Ultrasonic washing No.3 ⇒ Passivation No.4 ⇒ Ultrasonic pure water washing No.5 ⇒ Pure water washing No.6 ⇒ Manual water blow ⇒ Tunnel furnace drying ⇒ Convey to full inspection platform
Partial Equipment Parameters
5. Main Supporting System of the Equipment
5-1. Single-Arm Manipulator
| Quantity | 1 set |
|---|---|
| Structure Form | Transmission mode: Gantry robot with sling, polyamide walking wheel, guide rail and motor combination transmission |
| Run Mode | One basket grabbed at a time; one manipulator automatically completes transfer of entire cleaning basket frame through program |
| Material | Outer frame and lifting arm made of SUS304 stainless steel |
| Basket Transfer Time | Less than 1 minute, with deceleration buffer function when moving horizontally and descending |
| Lifting Mechanism | Driven by sling with anti-reversal function |
| Transverse Movement | Polyamide walking wheel + gear and rack guide transmission |
| Safety Features | Sound and light alarm device, anti-collision safety protection device, and limit device |
| Load Capacity | 30-50KG |
| Transmission Motor Brand | Mitsubishi or Xinjie servo |
| Speed of Rise and Fall | 5-7m/min (variable frequency speed regulation) |
| Speed of Transverse Movement | 6-12m/min (frequency conversion speed regulation) |
| Functions | Pulsating (manual) action, automatic operation, automatic reset system, pause and emergency stop |
For a complete technical solution of the Automated Passivation System, please contact us. We will customize the design based on your product technical requirements and factory layout.
Our Typical Customers
About Us
We provide comprehensive services to enterprises with surface treatment equipment requirements. Our strong core software development team and integrated design team for electronic circuits and mechanical systems ensure our equipment maintains a leading competitive position in the industry. Our experienced customer service team offers professional technology and 24-hour technical consultation and support throughout pre-sales, during installation, and post-sales, providing you with complete peace of mind.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang