Dongguan Hongshun Automation Equipment Co., Ltd.
                                                                                                           
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19 Years
Since 2007
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Copper Busbars Automated Ultrasonic Cleaning System With Precision Nozzles Drying Electrical Industry

Price Negotiable
Price: $100,00 to $3000,0
MOQ: 1 set
Delivery Time: 50 days
Brand: Hongshun
Product Description
Copper Busbars Automated Ultrasonic Cleaning System
Conveyor spray cleaning machine for copper busbars with precision nozzles and drying system designed for the electrical industry.
System Overview
Precision nozzles deliver targeted 140bar spray pressure to copper busbars. The conveyor operates at adjustable speeds of 3-10m/min, while the 65℃ drying system prevents oxidation. This system ensures optimal conductivity by effectively removing grease and oxides, fully compliant with IEC standards for electrical equipment manufacturing.
Cleaning Requirements
  • Total residue weight ≤ 4.5mg
  • Metal particle diameter ≤ 600μm
  • Non-metallic particle diameter ≤ 1800μm
  • Fiber length ≤ 4000μm
  • No surface watermarks after cleaning (with pure water system)
  • Complete drying including blind holes
Process Flow
Workpiece flow direction: Left in, Right out
  • Manual feeding
  • Ultrasonic cleaning
  • Fixed-point spraying
  • Air cutting
  • Fixed-point spraying
  • Mobile spraying
  • Mobile air cutting
  • Fixed-point air cutting
  • Vacuum drying
  • Cooling section
  • Automatic unloading (truss manipulator)
  • Full inspection and packaging
Fixed Spray Section Configuration
Section Section 3; 1 work station
Structure
  • Spray pipes strategically positioned according to workpiece shape
  • Stainless steel frame construction
  • Emergency stop buttons at both ends and equipment center
  • Observation and maintenance windows at each station
  • Pneumatic isolation doors between spray chambers
  • Sloped funnel bottom for efficient liquid drainage
Spray System
  • Spray Pipe: SUS304 material, Φ27 model, valve-controlled nozzle assembly with pressure display
  • Fan Nozzle: SUS304 material, positioned according to workpiece geometry
  • Spray Pump: Immersion pump set with adjustable pressure up to 8Bar
  • Bag Filter: Stainless steel with 20μm filtration accuracy, includes water pressure gauge
Reservoir
  • Volume designed according to spray flow requirements
  • 10mm thermal insulation to minimize heat loss
  • Material: 2.5mm SUS304
  • Low liquid level sensor and height markings
  • Maze structure for effective oil and impurity separation
Heating System
  • Built-in SUS304 heating rod, 2X6KW=12KW total power
  • Heats from 20℃ to 40℃ within 30 minutes
  • Digital display thermostat with ±5℃ control accuracy
Filtration Principle
Multi-stage filtration system: Spray water return → Tray-type stainless steel coarse filter → Pump inlet filter → Bag filter (10μm) → Spray pipe distribution
Complete Technical Solutions
For comprehensive technical specifications and customized design based on your product requirements and factory layout, please contact our engineering team.
About Our Company
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City - the global manufacturing capital, specializes in high-precision surface treatment equipment. Our comprehensive product range includes ultrasonic cleaning systems, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing systems, electroplating equipment, industrial pure water machines, water reclamation systems, tunnel drying furnaces, and supporting equipment. We provide complete turnkey surface treatment solutions with integrated R&D, manufacturing, installation, training, and after-sales services backed by robust quality management systems and technical expertise.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Dongguan Hongshun Automation Equipment Co., Ltd.
Location Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person Jesse Tang

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